金属变形过程的微观组织表征和多尺度建模方法

不同条件下金属材料变形过程的组织演变规律和形/相变机理是本构建模的基础,利用先进表征工具开展的研究不断深化对微观结构和宏观现象间关系的认识,多尺度计算模型的发展促进金属加工及服役过程的形/性预测精度逐渐提升。综述了近年来透射电子显微镜、扫描电子显微镜和三维X射线衍射等先进表征方法的发展及其在探究金属材料组织演变规律和形/相变机理方面的新进展,总结了分子动力学、离散位错动力学、晶体塑性有限元方法和基于内变量的宏微观耦合本构建模等不同尺度的建模方法及其在模拟金属材料变形过程中的应用,分析了多尺度计算模型的发展趋势。

Modeling hot strip rolling process under framework of generalized additive model

This research develops a new mathematical modeling method by combining industrial big data and process mechanism analysis under the framework of generalized additive models(GAM)to generate a practical model with generalization and precision.Specifically,the proposed modeling method includes the following steps.Firstly,the influence factors are screened using mechanism knowledge and data-mining methods.Secondly,the unary GAM without interactions including cleaning the data,building the sub-models,and verifying the sub-models.Subsequently,the interactions between the various factors are explored,and the binary GAM with interactions is constructed.The relationships among the sub-models are analyzed,and the integrated model is built.Finally,based on the proposed modeling method,two prediction models of mechanical property and deformation resistance for hot-rolled strips are established.Industrial actual data verification demonstrates that the new models have good prediction precision,and the mean absolute percentage errors of tensile strength,yield strength and deformation resistance are 2.54%,3.34%and 6.53%,respectively.And experimental results suggest that the proposed method offers a new approach to industrial process modeling.

Influence of Tacking Sequence on Residual Stress and Distortion of Single Sided Fillet Submerged Arc Welded Joint

Submerged arc welding （SAW） is advantageous for joining high thickness materials in large structure due to high material deposition rate. The non-uniform heating and cooling generates the thermal stresses and subsequently the residual stresses and distortion. The longitudinal and transverse residual stresses and angular distortion are generally measured in large panel structure of submerged arc welded fillet joints. Hence, the objective of this present work is to quantify the amount of residual stress and distortion in and around the weld joint due to positioning of stiffeners tack. The tacking sequence influences the level of residual stress and proper controlling of tacking sequences is required to minimize the stress. In present study, an elasto-plastic material behavior is considered to develop the thermo mechanical model which predicts the residual stress and angular distortion with varying tacking sequences. The simulated result reveals that the tacking sequence heavily influences the residual stress and deformation pattern of the single sided fillet joint. The finite element based numerical model is calibrated by comparing the experimental data from published literature. Henceforth, the angular distortions are measured from an in-house developed experimental set-up. A fair agreement between the predicted and experimental results indicates the robustness of the developed numerical model. However, the most significant conclusion from present study states that tack weld position should be placed opposite to the fillet weld side to minimize the residual stress.

Microstructure evolution,mechanical properties and tailoring of coefficient of thermal expansion for Cu/Mo/Cu clad sheets fabricated by hot rolling

The law of microstructure evolution and mechanical properties of hot roll bonded Cu/Mo/Cu clad sheets were systematically investigated and the theoretical prediction model of the coefficient of thermal expansion(CTE)of Cu/Mo/Cu clad sheets was established successfully.The results show that the deformation of Cu and Mo layers was gradually coherent with an increase in rolling reduction and temperature and excellent interface bonding was achieved under the condition of a large rolling reduction.The development of the microstructure and texture through the thickness of Cu and Mo layers was inhomogeneous.This phenomenon can be attributed to the friction between the roller and sheet surface and the uncoordinated deformation between Cu and Mo.The tensile strength of the clad sheets increased with increasing rolling reduction and the elongation was gradually decreased.The CTE of Cu/Mo/Cu clad sheets was related to the volume fraction of Mo.The finite element method can simulate the deformation and stress distribution during the thermal expansion process.The simulation result indicates that the terminal face of the clad sheets was sunken inward.

Generalized Nonlinear Irreducible Auto-Correlation and Its Applications in Nonlinear Prediction Models Identification

There is still an obstacle to prevent neural network from wider and more effective applications, i.e., the lack of effective theories of models identification. Based on information theory and its generalization, this paper introduces a universal method to achieve nonlinear models identification. Two key quantities, which are called nonlinear irreducible auto-correlation (NIAC) and generalized nonlinear irreducible auto-correlation (GNIAC), are defined and discussed. NIAC and GNIAC correspond with intrinstic irreducible auto-(dependency) (IAD) and generalized irreducible auto-(dependency) (GIAD) of time series respectively. By investigating the evolving trend of NIAC and GNIAC, the optimal auto-regressive order of nonlinear auto-regressive models could be determined naturally. Subsequently, an efficient algorithm computing NIAC and GNIAC is discussed. Experiments on simulating data sets and typical nonlinear prediction models indicate remarkable correlation between optimal auto-regressive order and the highest order that NIAC-GNIAC have a remarkable non-zero value, therefore demonstrate the validity of the proposal in this paper.

Modeling of time dependent subsidence for coal and ore deposits

Coal and ore underground mining generates subsidence and deformation of the land surface. Those defor- mations may cause damage to buildings and infrastructures. The environmental impact of subsidence will not be accepted in the future by the society in many countries. Especially acceptance of the ground deformations decreases every year there, where the mining regions are densely urbanized, the The only solution is to limit the subsidence or its impact on the infrastructure. The first is not rentable for the mining industry, the second depends on the precise subsidence prediction and good preventing management involved in the mining areas. The precision of the subsidence prediction depends strictly on the mathematical model of the deformation phenomenon and on the uncertainty of the input data. The subsidence prediction in the geological conditions of the raw materials used to be made on the basis of numerical modeling or the stochastic models. A modified solution of the stochastic model by Knothe will be presented in the paper. The author focuses on the precise description of the deposit shape and on the time dependent displacements of the rock mass. A two parameters＇ time function has been introduced in the algorithm.

Prediction of the Maximum Flow by the Model SASIS： Sensibility to the Empirical Parameters of the Shape of the Furrow

The model developed in this research presents effective mechanisms in simulations of a discharge strip understood between the minimum and the maximum allowable values, aiming to determine the relationship between discharge and water application efficiency, deep percolation and runoff rates, and consequently to optimize the performance of the furrow irrigation systems with continuous flow. The flow applied in each furrow must be adapted to the length, to the field slope and to the nature of the ground. The authors studied the maximum non erosive flow （Q,,,~）, in function of parameters obtained from the dimensions of the furrow, being Pl and/92, respectively, the linear and exponential parameters of the potential functions that described the relationship between the area of the cross section of flow （or wetted perimeter） and height of flow; in this way, the multiplicative effect of,01 on the area of the cross section of flow is linear, while ,02 is exponential. It verified a conjugated effect of,or and p20n the value of Q,,~. The results of this research point out for the importance of having an estimate of the parameters of the geometry of the cross section of flow （,01 and ,02） the most precise as possible, being known that the dimensions of this section can result in impracticable values of Qmax, outside of the acceptable strip in the literature, that is from 1.2 to 4.0 L.sl. This sensibility analysis was also of great benefit to create an interface in the software SASIS, capable to guide the user of this tool in the input of appropriate values for ,01 and P2 to the process of simulation of the irrigation for furrow with continuous flow and of the optimization of its performance.

Variation in sexual dimorphism and assortative mating do not predict genetic divergence in the sexually dimorphic Goodeid fish Girardinichthys multiradiatus

Sexual dimorphism is often used as a proxy for the intensity of sexual selection in comparative studies of sexual selection and diversification. The Mexican Goodeinae are a group of livebearing freshwater fishes with large variation between species in sexual dimorphism in body shape. Previously we found an association between variation in morphological sexual dimorphism between species and the amount of gene flow within populations in the Goodeinae. Here we have examined if mor- phological differentiation within a single dimorphic species is related to assortative mating or gene flow between populations. In the Amarillo fish Girardinichthys multiradiatus studies have shown that exaggerated male fins are targets of female preferences. We find that populations of the species differ in the level of sexual dimorphism displayed due to faster evolution of differences in male than female morphology. However, this does not predict variation in assortative mating tests in the laboratory; in fact dif- ferences in male morphology are negatively correlated with assortative mating. Microsatellite markers reveal significant genetic differences between populations. However, gene flow is not predicted by either morphological differences or assortative mating. Rather, it demonstrates a pattern of isolation by distance with greater differentiation between watersheds. We discuss the caveats of predicting behavioural and genetic divergence from so-called proxies of sexual selection [Current Zoology 58 （3）： 440-452, 2012].

Transition prediction of the supersonic boundary layer on a cone under the consideration of receptivity to slow acoustic waves

Transition prediction of the supersonic boundary layer on a cone with small angle of attack and Mach number 3.5 is investi-gated under the consideration of receptivity to slow acoustic waves, as the acoustic waves are the main environmental distur-bances in a conventional, i.e. non-quiet, wind tunnel. It is shown that the e-N method can still yield fairly satisfactory results incomparison with those obtained in wind tunnel experiments, provided that the boundary layer receptivity to slow acousticwaves is properly taken into account, including the dependence of the amplitude of disturbances on the frequency andstream-wise location. Neither the conventional e-N method nor the improved e-N method can yield correct result of transitionprediction, because the receptivity mechanisms considered there are not in accord with the real situation in the wind tunnel.

ExExperimental and numerical studies on the prediction of bendability limit of QSTE340 welded tube in NC bending process

For a low carbon steel tube with small wall factor D/t and bending radius R,the over-thinning induced localized necking is one dominant failure in tube numerical control(NC) bending process,which strongly restricts the bendability limit of the tube.In addition,the deterioration of bendability of a tube is increased by the existence of the weak weld region.Therefore,an important issue is how to determinate and predict the welded tube bendability limit.In the present study,a finite element(FE) model with weld and subdivided heat affected zones under ABAQUS platform is employed to explore the deformation behaviors of welded tube NC bending.A localized necking criterion based on the critical thickness thinning is used to predict the critical principal strains,critical bending radius and burst location during the forming process.It is found that the failures always occur at the rigid supporting point of mandrel flexible balls near the tangent point at the outside of the bend,where the wall thickness of the tube is the lowest.The bending limit curves(BLCs) of the QSTE340 welded tube are obtained by shifting the standard shaped forming limit curve to the critical principal strains along the major strain axis.Comparison between the numerical and experimental results has shown that the BLC and critical bending radius predictions agree well with the experimental results.In addition,the effect of weld positions on BLC is discussed,the weld region shows an almost negligible effect on the forming limit at a non-critical location that is far away from the outside of the bend.However,when the weld is at the large tensile deformation region on the outside of the bend,a decrease of the forming limit strains is seen.

Prediction of Dynamic and Aerodynamic Characteristics of the Centrifugal Fan with Forward Curved Blades

The main aim of this paper is determine the centrifugal fan with forward curved blades aerodynamic characteristics based on numerical modeling. Three variants of geometry were investigated. The first, basic "A" variant contains 12 blades. The geometry of second "B" variant contains 12 blades and 12 semi-blades with optimal length[1]. The third, control variant "C" contains 24 blades without semi-blades. Numerical calculations were performed by CFD Ansys. Another aim of this paper is to compare results of the numerical simulation with results of approximate numerical procedure. Applied approximate numerical procedure [2] is designated to determine characteristics of the turbulent flow in the bladed space of a centrifugal-flow fan impeller. This numerical method is an extension of the hydro-dynamical cascade theory for incompressible and inviscid fluid flow. Paper also partially compares results from the numerical simulation and results from the experimental investigation. Acoustic phenomena observed during experiment, during numerical simulation manifested as deterioration of the calculation stability, residuals oscillation and thus also as a flow field oscillation. Pressure pulsations are evaluated by using frequency analysis for each variant and working condition.

Forecasting of Stock Returns by Using Manifold Wavelet Support Vector Machine

An admissible manifold wavelet kernel is proposed to construct manifold wavelet support vector machine(MWSVM) for stock returns forecasting.The manifold wavelet kernel is obtained by incorporating manifold theory into wavelet technique in support vector machine(SVM).Since manifold wavelet function can yield features that describe of the stock time series both at various locations and at varying time granularities,the MWSVM can approximate arbitrary nonlinear functions and forecast stock returns accurately.The applicability and validity of MWSVM for stock returns forecasting is confirmed through experiments on real-world stock data.