The effects of process parameters in rapid heat cycle moulding (RHCM) on parts warpage were investigated. A vehicle-used blue-tooth front shell (consisting of ABS material) was considered as a part example manufac...The effects of process parameters in rapid heat cycle moulding (RHCM) on parts warpage were investigated. A vehicle-used blue-tooth front shell (consisting of ABS material) was considered as a part example manufactured by RHCM method. The corresponding rapid heat response mould with an innovational conformal heating/cooling channel system and a dynamic mould temperature control system based on the Jll-W-160 type precise temperature controller was proposed. During heating/cooling process, the mould was able to be heated from room temperature to 160 ~C in 6 s and then cooled to 80 ~C in 22 s. The effects of processing conditions in RHCM on part warpage were investigated based on the single factor experimental method and Taguchi theory. Results reveal that the elevated mould temperature reduces unwanted freezing during the injection stage, thus improving mouldability and enhancing part quality, whereas the overheated of mould temperature will lead to defective product. The feasible mould temperature scope in RHCM should be no higher than 140 ~C, and the efficient mould temperature scope should be around the polymer heat distortion temperature. Melt temperature as well as injection pressure effects on warpage can be divided into two stages The lower stage gives a no explicit effect on warpage whereas the higher stage leads to a quasi-linear downtrend. But others affect the warpage as a V-type fluctuation, reaching to the minimum around the heat distortion temperature. Under the same mould temperature condition, the effects of process parameters on warpage decrease according to the following order, packing time, packing pressure, melt temperature, injection pressure and cooling time, respectively.展开更多
Nosing process of circular metal tubes in empty and polyurethane foam-filled conditions on a semispherical rigid die was analyzed by theoretical and experimental methods.A new theoretical model of plastic deformation ...Nosing process of circular metal tubes in empty and polyurethane foam-filled conditions on a semispherical rigid die was analyzed by theoretical and experimental methods.A new theoretical model of plastic deformation of circular metal tubes was demonstrated during the nosing process on a rigid semispherical die.Based on the analytical model,some theoretical relations were calculated to estimate instantaneous forming load and dissipated energy of empty and foam-filled circular metal tubes versus axial displacement.Some circular brazen and aluminum tubes were prepared and shaped into semispherical nosed nozzles to verify the present theory.Comparison of theoretical predictions and the corresponding experimental measurements reveals that predicted load?displacement and dissipated energy?displacement diagrams by theoretical formulas have a good correlation with the corresponding experimental curves and it proves verity of the theory.Also,the present theory shows that dissipated energy and axial load of empty tubes depend on material type,wall thickness and diameter of the tubes and they are independent of tube initial length.Furthermore,the experimental results show that the presence of polyethylene Teflon-constraints increases ultimate axial displacement of the forming process.展开更多
Deep rock mass possesses some unusual properties due to high earth stress,which further result in new problems that have not been well understood and explained up to date.In order to investigate the deformation mechan...Deep rock mass possesses some unusual properties due to high earth stress,which further result in new problems that have not been well understood and explained up to date.In order to investigate the deformation mechanism,the complete deformation process of deep rock mass,with a great emphasis on local shear deformation stage,was analyzed in detail.The quasi continuous shear deformation of the deep rock mass is described by a combination of smooth functions:the averaged distribution of the original deformation field,and the local discontinuities along the slip lines.Hence,an elasto-plastic model is established for the shear deformation process,in which the rotational displacement is taken into account as well as the translational component.Numerical analysis method was developed for case study.Deformation process of a tunnel under high earth stress was investigated for verification.展开更多
The mechanical properties of the Mg97ZnlY2 extruded alloy containing the long-period stacking ordered phase, the so-called LPSO-phase, with a volume fraction of 24%-25%, were examined by compression tests and cyclic t...The mechanical properties of the Mg97ZnlY2 extruded alloy containing the long-period stacking ordered phase, the so-called LPSO-phase, with a volume fraction of 24%-25%, were examined by compression tests and cyclic tension-compression deformation tests. The plastic behavior of the extruded alloys with compositions of Mg99.2Zn0.2Y0.6 and Mg89Zn4Y7 (molar fraction, %), which were almost the same compositions of Mg matrix phase and LPSO phase in Mg97Zn1Y2 Mg/LPSO two-phase alloy, respectively, were also prepared. By comparing their mechanical properties, the strengthening mechanisms operating in the Mg97Zn1 Y2 extruded alloy were discussed. Existence of the LPSO-phase strongly enhanced the refinement of Mg matrix grain size during extrusion, which led to a large increment of the strength of alloy. In addition, the LPSO-phases, which were aligned along the extrusion direction in Mg97Zn1Y2 extruded alloy, acted as hardening phases, just like reinforced fibers.展开更多
The bulk metal forming processes were simulated by using a one-step finite element(FE)approach based on deformation theory of plasticity,which enables rapid prediction of final workpiece configurations and stress/stra...The bulk metal forming processes were simulated by using a one-step finite element(FE)approach based on deformation theory of plasticity,which enables rapid prediction of final workpiece configurations and stress/strain distributions.This approach was implemented to minimize the approximated plastic potential energy derived from the total plastic work and the equivalent external work in static equilibrium,for incompressibly rigid-plastic materials,by FE calculation based on the extremum work principle.The one-step forward simulations of compression and rolling processes were presented as examples,and the results were compared with those obtained by classical incremental FE simulation to verify the feasibility and validity of the proposed method.展开更多
Relative permeability is an indispensable property for characterizing the unsaturated flow and induced deformation in soils. The widely used Mualem model is inadequate for deformable soils because of its assumption of...Relative permeability is an indispensable property for characterizing the unsaturated flow and induced deformation in soils. The widely used Mualem model is inadequate for deformable soils because of its assumption of a rigid pore structure and the resultant unique dependence of the tortuosity factor on the volumetric water content. In this study, a unified relationship between the relative permeability and the effective degree of saturation was proposed for deformable soils by incorporating our newly developed water retention curve model into the original Mualem model, in which a new tortuosity factor was defined using the fractal dimension of flow paths and the mean radius of water-filled pores for representing the effect of pore structure variation. The modified deformation-dependent relative permeability model was verified using test data on five types of soils; the verification revealed a much better performance of the proposed model than the original model, which commonly overestimates the relative permeability of deformable soils. Finally, the proposed model was implemented in a coupled numerical model for examining the unsaturated flow and elastoplastic deformation processes in a soil slope induced by rain infiltration. The numerical results showed that the deformation-dependent nature of relative permeability has a remarkable effect on the elastoplastic deformation in the slope and that neglect of the deformation-dependent behavior of relative permeability causes overestimation of the depth of failure.展开更多
A new model,called object model,for the simulation of cold roll-forming of tubes is presented.The model inherits the advantages of old models and is the embodiment of forming process that the strip is rolled step by s...A new model,called object model,for the simulation of cold roll-forming of tubes is presented.The model inherits the advantages of old models and is the embodiment of forming process that the strip is rolled step by step from feed rollers to last rolling pass.The elastic-plastic large deformation spline finite strip method based on updated Lagrangian method has been developed by improving the stiffness and transition matrix.Combined theory formulas and new analytical model,the forming process of a tube has been simulated successfully as an example.The analytical results are submitted and indicate that the proposed simulation method and new model are applicable.展开更多
基金Project(20122BAB206014)supported by National Natural Science Foundation of ChinaProject(51365038)supported by the Natural Science Foundation of Jiangxi Province,ChinaProject(GJJ13068)supported by the Science and Technology Program of Educational Committee of Jiangxi Province,China
文摘The effects of process parameters in rapid heat cycle moulding (RHCM) on parts warpage were investigated. A vehicle-used blue-tooth front shell (consisting of ABS material) was considered as a part example manufactured by RHCM method. The corresponding rapid heat response mould with an innovational conformal heating/cooling channel system and a dynamic mould temperature control system based on the Jll-W-160 type precise temperature controller was proposed. During heating/cooling process, the mould was able to be heated from room temperature to 160 ~C in 6 s and then cooled to 80 ~C in 22 s. The effects of processing conditions in RHCM on part warpage were investigated based on the single factor experimental method and Taguchi theory. Results reveal that the elevated mould temperature reduces unwanted freezing during the injection stage, thus improving mouldability and enhancing part quality, whereas the overheated of mould temperature will lead to defective product. The feasible mould temperature scope in RHCM should be no higher than 140 ~C, and the efficient mould temperature scope should be around the polymer heat distortion temperature. Melt temperature as well as injection pressure effects on warpage can be divided into two stages The lower stage gives a no explicit effect on warpage whereas the higher stage leads to a quasi-linear downtrend. But others affect the warpage as a V-type fluctuation, reaching to the minimum around the heat distortion temperature. Under the same mould temperature condition, the effects of process parameters on warpage decrease according to the following order, packing time, packing pressure, melt temperature, injection pressure and cooling time, respectively.
文摘Nosing process of circular metal tubes in empty and polyurethane foam-filled conditions on a semispherical rigid die was analyzed by theoretical and experimental methods.A new theoretical model of plastic deformation of circular metal tubes was demonstrated during the nosing process on a rigid semispherical die.Based on the analytical model,some theoretical relations were calculated to estimate instantaneous forming load and dissipated energy of empty and foam-filled circular metal tubes versus axial displacement.Some circular brazen and aluminum tubes were prepared and shaped into semispherical nosed nozzles to verify the present theory.Comparison of theoretical predictions and the corresponding experimental measurements reveals that predicted load?displacement and dissipated energy?displacement diagrams by theoretical formulas have a good correlation with the corresponding experimental curves and it proves verity of the theory.Also,the present theory shows that dissipated energy and axial load of empty tubes depend on material type,wall thickness and diameter of the tubes and they are independent of tube initial length.Furthermore,the experimental results show that the presence of polyethylene Teflon-constraints increases ultimate axial displacement of the forming process.
基金Project(50825403) supported by the National Science Fund for Distinguished Young ScholarsProject(2010CB732003) supported by the National Key Basic Research Program of ChinaProject(51021001) supported by the Science Fund for Creative Research Group of the National Natural Science Foundation of China
文摘Deep rock mass possesses some unusual properties due to high earth stress,which further result in new problems that have not been well understood and explained up to date.In order to investigate the deformation mechanism,the complete deformation process of deep rock mass,with a great emphasis on local shear deformation stage,was analyzed in detail.The quasi continuous shear deformation of the deep rock mass is described by a combination of smooth functions:the averaged distribution of the original deformation field,and the local discontinuities along the slip lines.Hence,an elasto-plastic model is established for the shear deformation process,in which the rotational displacement is taken into account as well as the translational component.Numerical analysis method was developed for case study.Deformation process of a tunnel under high earth stress was investigated for verification.
基金supported by the project"Development of Key Technology for Next-generation Heat-resistant Magnesium Alloys,Kumamoto Prefecture Collaboration of Regional Entities for the Advancement of Technological Excellence"from Japan Science and Technology Agencyby funds from the"Priority Assistance of the Formation of Worldwide Renowned Centers of Research-The 21st Century COE Program and Global COE Program(Project:Center of Excellence for Advanced Structural and Functional Materials Design)"a Grant-in-Aid for Scientific Research and Development from the Ministry of Education,Culture,Sports,Science and Technology of Japan
文摘The mechanical properties of the Mg97ZnlY2 extruded alloy containing the long-period stacking ordered phase, the so-called LPSO-phase, with a volume fraction of 24%-25%, were examined by compression tests and cyclic tension-compression deformation tests. The plastic behavior of the extruded alloys with compositions of Mg99.2Zn0.2Y0.6 and Mg89Zn4Y7 (molar fraction, %), which were almost the same compositions of Mg matrix phase and LPSO phase in Mg97Zn1Y2 Mg/LPSO two-phase alloy, respectively, were also prepared. By comparing their mechanical properties, the strengthening mechanisms operating in the Mg97Zn1 Y2 extruded alloy were discussed. Existence of the LPSO-phase strongly enhanced the refinement of Mg matrix grain size during extrusion, which led to a large increment of the strength of alloy. In addition, the LPSO-phases, which were aligned along the extrusion direction in Mg97Zn1Y2 extruded alloy, acted as hardening phases, just like reinforced fibers.
基金Project(50575143)supported by the National Natural Science Foundation of ChinaProject(20040248005)supported by the Specialized Research Fund for the Doctoral Program of Higher Education of China
文摘The bulk metal forming processes were simulated by using a one-step finite element(FE)approach based on deformation theory of plasticity,which enables rapid prediction of final workpiece configurations and stress/strain distributions.This approach was implemented to minimize the approximated plastic potential energy derived from the total plastic work and the equivalent external work in static equilibrium,for incompressibly rigid-plastic materials,by FE calculation based on the extremum work principle.The one-step forward simulations of compression and rolling processes were presented as examples,and the results were compared with those obtained by classical incremental FE simulation to verify the feasibility and validity of the proposed method.
基金supported by the CRSRI Open Research Program(Grant No.CKWV2015209/KY)the National Natural Science Foundation of China(Grant Nos.51409198,51179136&51222903)
文摘Relative permeability is an indispensable property for characterizing the unsaturated flow and induced deformation in soils. The widely used Mualem model is inadequate for deformable soils because of its assumption of a rigid pore structure and the resultant unique dependence of the tortuosity factor on the volumetric water content. In this study, a unified relationship between the relative permeability and the effective degree of saturation was proposed for deformable soils by incorporating our newly developed water retention curve model into the original Mualem model, in which a new tortuosity factor was defined using the fractal dimension of flow paths and the mean radius of water-filled pores for representing the effect of pore structure variation. The modified deformation-dependent relative permeability model was verified using test data on five types of soils; the verification revealed a much better performance of the proposed model than the original model, which commonly overestimates the relative permeability of deformable soils. Finally, the proposed model was implemented in a coupled numerical model for examining the unsaturated flow and elastoplastic deformation processes in a soil slope induced by rain infiltration. The numerical results showed that the deformation-dependent nature of relative permeability has a remarkable effect on the elastoplastic deformation in the slope and that neglect of the deformation-dependent behavior of relative permeability causes overestimation of the depth of failure.
基金the National Natural Science Foundation of China (No. 50375135)the Talent Foundation of Beijing Jiaotong University (No. 2003RC059)
文摘A new model,called object model,for the simulation of cold roll-forming of tubes is presented.The model inherits the advantages of old models and is the embodiment of forming process that the strip is rolled step by step from feed rollers to last rolling pass.The elastic-plastic large deformation spline finite strip method based on updated Lagrangian method has been developed by improving the stiffness and transition matrix.Combined theory formulas and new analytical model,the forming process of a tube has been simulated successfully as an example.The analytical results are submitted and indicate that the proposed simulation method and new model are applicable.