In order to solve transport problems of industry solid,firstly,a new applicationnotion of pipeline transport was presented,that is to say,combining pretreatment andtransport with disposal techniques of industry solid ...In order to solve transport problems of industry solid,firstly,a new applicationnotion of pipeline transport was presented,that is to say,combining pretreatment andtransport with disposal techniques of industry solid waste.Secondly,the integrated dis-posal and transport system for industry solid waste was introduced,in particular,the oper-ating principles,equipment set-up,key technology and technical parameters.Next,thispaper illustrated the application of this integrated system.Such as it can transport coalsludge with sufficiently high solids content(about 72%~77%)and high apparent viscosity(about 1 000~3 000 Pa.s)directly by pipeline having no use for water and addition agent.Generally,the transport distance is about 1 000 m.This system has been successfullyused in innocuous disposition and efficient utilization of other industrial byproducts or solidwastes,such as city sludge and paper making waste.The integrated system causes nopollution to the environment for its complete seal and realizes protecting the environment,conserving the energy,promoting the development of cycling economic.Finally,the paperdiscussed the research works that were needed for studying such pipeline transport sys-tem and narrates the relevant condition and application status.展开更多
With focus on investigating the effect of combustor scale on the conversion of fuel-N to NOx and N20, experiments are carried out in three combustors, including single coal particle combustion test rig, laboratory sca...With focus on investigating the effect of combustor scale on the conversion of fuel-N to NOx and N20, experiments are carried out in three combustors, including single coal particle combustion test rig, laboratory scale circulating fluidized-bed boiler (CFB) and full scale CFB in this work. For single coal particle combustion, the majority of f-uel-N (65%-82%) is released as NOx, while only a little (less than 8%) fuel-N yields N20. But in labora- tory scale CFB, the conversion of fuel-N to N20 is increases, but the conversion of fuel-N to NOx is quite less than that of single coal particle combustion. This is because much char in CFB can promote the NOx reduction by in- creasing N20 formation. In full scale CFB, both of the conversion of fuel-N to NOx and the conversion of fuel-N to N20 are smaller than laboratory scale CFB.展开更多
A novel suspension-floating-circulating fluidized combustion technology is proposed for burning coal slurry fuel in traditional circulating ftuidized bed boilers (CFBB). This technology can solve some existing probl...A novel suspension-floating-circulating fluidized combustion technology is proposed for burning coal slurry fuel in traditional circulating ftuidized bed boilers (CFBB). This technology can solve some existing problems in large- capacity CFBB burning coal slurry. The principles of the suspension-floating-circulating fluidized combustion technology were introduced in detail in this paper. A 130 t/h CFBB was retrofitted based on the technology, and the retrofitted system mainly includes a long-distance transport sub-system, a bed-material conveying sub-system with a wind-seal device invented by the authors, a superheater thermoregulation device using a novel temperature regulator, a return loop flu- idization facility, and a pneumatic ash conveying sub-system with sealed pump. The achieved performance of the retro- fitted CFBB shows that the thermal efficiency is 89.83 %, the combustion efficiency is 96.24 %, and the blending proportion of slurry is 94 %.展开更多
An improved mathematical model for a circulating fluidized bed (CFB) boiler based on the model developed earlier by the authors was applied to simulate the operation of a 12 MW CFB boiler. The influences of the excess...An improved mathematical model for a circulating fluidized bed (CFB) boiler based on the model developed earlier by the authors was applied to simulate the operation of a 12 MW CFB boiler. The influences of the excess air ratio, primary air ratio, coal particle size distribution, coal properties (ash content and volatile content) and Ca/S ratio on the boiler operation were analyzed. The results showed that the model simulation may be applied to the optimum design and economic operation of the CFB boiler.展开更多
A 30 kW bench-scale rig of pulverized anthracite combustion preheated by a circulating fluidized bed (CFB) was developed. The CFB riser has a diameter of 90 mm and a height of 1,500 mm. The down-fired combustion cha...A 30 kW bench-scale rig of pulverized anthracite combustion preheated by a circulating fluidized bed (CFB) was developed. The CFB riser has a diameter of 90 mm and a height of 1,500 mm. The down-fired combustion chamber (DFCC) has a diameter of 260 mm and a height of 3,000 mm. Combustion experiments were carded out using pulverized anthracite with 6.74% volatile content. This low volatile coal is difficult to ignite and burn out. Therefore, it requires longer burnout time and higher combustion temperature, which results in larger NOx emis- sions. In the current study, important factors that influence the combustion characteristics and NOx emissions were investigated such as excess air ratio, air ratio in the reducing zone, and fuel residence time in the reducing zone. Pulverized anthracite can be quickly preheated up to 800~C in CFB when the primary air is 24% of theo- retical air for combustion, and the temperature profile is uniform in DFCC. The combustion efficiency is 94.2%, which is competitive with other anthracite combustion technologies. When the excess air ratio ranges from 1.26 to 1.67, the coal-N conversion ratio is less than 32% and the NOx emission concentration is less than 371 mg/m^3 (@6% O2). When the air ratio in the reducing zone is 0.12, the NOx concentration is 221 mg/m^3 (@6% O2), and the coal-N conversion ratio is 21%, which is much lower than that of other boilers.展开更多
A study of the heat transfer about the heating surface of three commercial 300 MWe CFB boilers was conducted in this work. The heat transfer coefficients of the platen heating surface, the external heat exchanger (EHE...A study of the heat transfer about the heating surface of three commercial 300 MWe CFB boilers was conducted in this work. The heat transfer coefficients of the platen heating surface, the external heat exchanger (EHE) and cyclone separator were calculated according to the relative operation data at different boiler loads. Moreover, the heat transfer coefficient of the waterwall was calculated by heat balance of the hot circuit of the CFB boiler. With the boiler capacity increasing, the heat transfer coefficients of these heating surface increases, and the heat transfer coefficient of the water wall is higher than that of the platen heating surface. The heat transfer coefficient of the EHE is the highest in high boiler load, the heat transfer coefficient of the cyclone separator is the lowest. Because the fired coal is different from the design coal in No.1 boiler, the ash content of the fired coal is much lower than that of the design coal. The heat transfer coefficients which calculated with the operation data are lower than the previous design value and that is the reason why the bed temperature is rather high during the boiler operation in No.1 boiler.展开更多
Annular furnace CFBs with six cyclones represent new designs for large capacity CFB boilers over 660 MW. To investigate the gas-solid flow non-uniformity and its main influencing factors, an experimental study was car...Annular furnace CFBs with six cyclones represent new designs for large capacity CFB boilers over 660 MW. To investigate the gas-solid flow non-uniformity and its main influencing factors, an experimental study was carried out in the cold-test rig of an annular furnace CFB with six cyclones. The influence of furnace structure and cyclone arrangement on the non-uniformity of gas-solid flow was obtained. On the basis of these findings, the structure of the annular furnace CFB with six cyclones was optimized, and an optimal structure was obtained. The results show that for newly designed annular furnace CFBs, the non-uniformity of gas-solid flow among loops is no greater than that of traditional CFBs. In terms of uniformity, side cyclones rotating inward are superior to those rotating outward. The position of the side cyclones determines the basic solid circulating rate distribution trend and can dramatically improve flow non-uniformity. The middle cyclone positions and the symmetric modes of the cyclones do not determine the solid circulating rate distribution trend and have less effect on DEVGs. Forty-five degree chamfers of outer ring walls can reduce wall erosion and the non-uniformity of gas-solid flow in the circulating fluidized bed. Regarding the operating and structural conditions in this work, the optimal structure of annular furnace CFBs is Type 6: side cyclones rotating inward and b = a/2, d = 0.1c; the center of the middle cyclone inlet located at the centerline of the furnace cross-section; cyclones on the two sides of the furnace in an axisymmetric arrangement; and a furnace corner shape of 45° chamfers. Under the given operating conditions, the DEV_(Gs) for the optimal structure are approximately 4.0%~10.3%.展开更多
In the present work,the heat transfer study focuses on assessment of the impact of bed temperature on the local heat transfer characteristic between a fluidized bed and vertical rifled tubes(38mm-O.D.) in a commercial...In the present work,the heat transfer study focuses on assessment of the impact of bed temperature on the local heat transfer characteristic between a fluidized bed and vertical rifled tubes(38mm-O.D.) in a commercial circulating fluidized bed(CFB) boiler.Heat transfer behavior in a 1296t/h supercritical CFB furnace has been analyzed for Geldart B particle with Sauter mean diameter of 0.219 and 0.246 mm.The heat transfer experiments were conducted for the active heat transfer surface in the form of membrane tube with a longitudinal fin at the tube crest under the normal operating conditions of CFB boiler.A heat transfer analysis of CFB boiler with detailed consideration of the bed-to-wall heat transfer coefficient and the contribution of heat transfer mechanisms inside furnace chamber were investigated using mechanistic heat transfer model based on cluster renewal approach.The predicted values of heat transfer coefficient are compared with empirical correlation for CFB units in large-scale.展开更多
The gas-solid flow characteristics in the riser of a high density CFB of square (0.27 m×0.27 m×10.4 m) or circu-lar (? 0.187m×10.4 m) cross section, using Geldart B particles (quartz sand), was investig...The gas-solid flow characteristics in the riser of a high density CFB of square (0.27 m×0.27 m×10.4 m) or circu-lar (? 0.187m×10.4 m) cross section, using Geldart B particles (quartz sand), was investigated experimentally. The influence of riser structure on the hydrodynamic behaviors of a high-density circulating fluidized bed was investigated. The solid circulation rate was up to 321 kg/(m2s) with the circular cross-section under the operating conditions of the main bed air velocity 12.1 m/s and loosen wind and back-feed wind flow 25.1 m3/h. Different operating conditions on realizing high density circulation was analyzed, while both solids circulation rate and particle holdup depended highly on operating conditions. The circulating gas-solid flow was accompanied by an evidently-dense character in the riser's bottom zone and became fully developed in the middle and upper zones.展开更多
In order to expand the study on flow instability of supercritical circulating fluidized bed(CFB) boiler,a new numerical computational model considering the heat storage of the tube wall metal was presented in this pap...In order to expand the study on flow instability of supercritical circulating fluidized bed(CFB) boiler,a new numerical computational model considering the heat storage of the tube wall metal was presented in this paper.The lumped parameter method was proposed for wall temperature calculation and the single channel model was adopted for the analysis of flow instability.Based on the time-domain method,a new numerical computational program suitable for the analysis of flow instability in the water wall of supercritical CFB boiler with annular furnace was established.To verify the code,calculation results were respectively compared with data of commercial software.According to the comparisons,the new code was proved to be reasonable and accurate for practical engineering application in analysis of flow instability.Based on the new program,the flow instability of supercritical CFB boiler with annular furnace was simulated by time-domain method.When 1.2 times heat load disturbance was applied on the loop,results showed that the inlet flow rate,outlet flow rate and wall temperature fluctuated with time eventually remained at constant values,suggesting that the hydrodynamic flow was stable.The results also showed that in the case of considering the heat storage,the flow in the water wall is easier to return to stable state than without considering heat storage.展开更多
The combustion performance of the boiler largely depends on the coal type. Lots of experimental research shows that different fuels have different combustion characteristics. It is obvious that fuel will change the wh...The combustion performance of the boiler largely depends on the coal type. Lots of experimental research shows that different fuels have different combustion characteristics. It is obvious that fuel will change the whole operating performance of Circulating Fluidized Bed Combustion (CFBC). We know even in a pilot-scale running boiler, the measurement of some parameters is difficult and costly. Therefore, we developed the way of simulation to evaluate the combustion performance of Chinese coals in CFB. The simulation results show that, different coals will result in different coal particle diameter and comminution depending on their mineral component and the change will affect the distribution of ash in CFBC system. In a word, the computational results are in accordance with experimental results qualitatively but there are some differences quantitatively.展开更多
基金Science and Technology Corporation Innovation Fund of China(02C26211100499) PH.D Program Fund(20020290011)
文摘In order to solve transport problems of industry solid,firstly,a new applicationnotion of pipeline transport was presented,that is to say,combining pretreatment andtransport with disposal techniques of industry solid waste.Secondly,the integrated dis-posal and transport system for industry solid waste was introduced,in particular,the oper-ating principles,equipment set-up,key technology and technical parameters.Next,thispaper illustrated the application of this integrated system.Such as it can transport coalsludge with sufficiently high solids content(about 72%~77%)and high apparent viscosity(about 1 000~3 000 Pa.s)directly by pipeline having no use for water and addition agent.Generally,the transport distance is about 1 000 m.This system has been successfullyused in innocuous disposition and efficient utilization of other industrial byproducts or solidwastes,such as city sludge and paper making waste.The integrated system causes nopollution to the environment for its complete seal and realizes protecting the environment,conserving the energy,promoting the development of cycling economic.Finally,the paperdiscussed the research works that were needed for studying such pipeline transport sys-tem and narrates the relevant condition and application status.
基金Supported by the National Basic Research Program of China(2009CB219802)
文摘With focus on investigating the effect of combustor scale on the conversion of fuel-N to NOx and N20, experiments are carried out in three combustors, including single coal particle combustion test rig, laboratory scale circulating fluidized-bed boiler (CFB) and full scale CFB in this work. For single coal particle combustion, the majority of f-uel-N (65%-82%) is released as NOx, while only a little (less than 8%) fuel-N yields N20. But in labora- tory scale CFB, the conversion of fuel-N to N20 is increases, but the conversion of fuel-N to NOx is quite less than that of single coal particle combustion. This is because much char in CFB can promote the NOx reduction by in- creasing N20 formation. In full scale CFB, both of the conversion of fuel-N to NOx and the conversion of fuel-N to N20 are smaller than laboratory scale CFB.
文摘A novel suspension-floating-circulating fluidized combustion technology is proposed for burning coal slurry fuel in traditional circulating ftuidized bed boilers (CFBB). This technology can solve some existing problems in large- capacity CFBB burning coal slurry. The principles of the suspension-floating-circulating fluidized combustion technology were introduced in detail in this paper. A 130 t/h CFBB was retrofitted based on the technology, and the retrofitted system mainly includes a long-distance transport sub-system, a bed-material conveying sub-system with a wind-seal device invented by the authors, a superheater thermoregulation device using a novel temperature regulator, a return loop flu- idization facility, and a pneumatic ash conveying sub-system with sealed pump. The achieved performance of the retro- fitted CFBB shows that the thermal efficiency is 89.83 %, the combustion efficiency is 96.24 %, and the blending proportion of slurry is 94 %.
文摘An improved mathematical model for a circulating fluidized bed (CFB) boiler based on the model developed earlier by the authors was applied to simulate the operation of a 12 MW CFB boiler. The influences of the excess air ratio, primary air ratio, coal particle size distribution, coal properties (ash content and volatile content) and Ca/S ratio on the boiler operation were analyzed. The results showed that the model simulation may be applied to the optimum design and economic operation of the CFB boiler.
基金supported by the National Natural Science Foundation of China(51006103)
文摘A 30 kW bench-scale rig of pulverized anthracite combustion preheated by a circulating fluidized bed (CFB) was developed. The CFB riser has a diameter of 90 mm and a height of 1,500 mm. The down-fired combustion chamber (DFCC) has a diameter of 260 mm and a height of 3,000 mm. Combustion experiments were carded out using pulverized anthracite with 6.74% volatile content. This low volatile coal is difficult to ignite and burn out. Therefore, it requires longer burnout time and higher combustion temperature, which results in larger NOx emis- sions. In the current study, important factors that influence the combustion characteristics and NOx emissions were investigated such as excess air ratio, air ratio in the reducing zone, and fuel residence time in the reducing zone. Pulverized anthracite can be quickly preheated up to 800~C in CFB when the primary air is 24% of theo- retical air for combustion, and the temperature profile is uniform in DFCC. The combustion efficiency is 94.2%, which is competitive with other anthracite combustion technologies. When the excess air ratio ranges from 1.26 to 1.67, the coal-N conversion ratio is less than 32% and the NOx emission concentration is less than 371 mg/m^3 (@6% O2). When the air ratio in the reducing zone is 0.12, the NOx concentration is 221 mg/m^3 (@6% O2), and the coal-N conversion ratio is 21%, which is much lower than that of other boilers.
基金support from Strategic Priority Research Program of the Chinese Academy of Sciences, Grant No. XDA07030100Technology support program in the 11th Five-year Plan (2006BAA03B06)
文摘A study of the heat transfer about the heating surface of three commercial 300 MWe CFB boilers was conducted in this work. The heat transfer coefficients of the platen heating surface, the external heat exchanger (EHE) and cyclone separator were calculated according to the relative operation data at different boiler loads. Moreover, the heat transfer coefficient of the waterwall was calculated by heat balance of the hot circuit of the CFB boiler. With the boiler capacity increasing, the heat transfer coefficients of these heating surface increases, and the heat transfer coefficient of the water wall is higher than that of the platen heating surface. The heat transfer coefficient of the EHE is the highest in high boiler load, the heat transfer coefficient of the cyclone separator is the lowest. Because the fired coal is different from the design coal in No.1 boiler, the ash content of the fired coal is much lower than that of the design coal. The heat transfer coefficients which calculated with the operation data are lower than the previous design value and that is the reason why the bed temperature is rather high during the boiler operation in No.1 boiler.
基金supported by the Strategic Priority Research Program of the Chinese Academy of Sciences,Grant No.XDA07030100
文摘Annular furnace CFBs with six cyclones represent new designs for large capacity CFB boilers over 660 MW. To investigate the gas-solid flow non-uniformity and its main influencing factors, an experimental study was carried out in the cold-test rig of an annular furnace CFB with six cyclones. The influence of furnace structure and cyclone arrangement on the non-uniformity of gas-solid flow was obtained. On the basis of these findings, the structure of the annular furnace CFB with six cyclones was optimized, and an optimal structure was obtained. The results show that for newly designed annular furnace CFBs, the non-uniformity of gas-solid flow among loops is no greater than that of traditional CFBs. In terms of uniformity, side cyclones rotating inward are superior to those rotating outward. The position of the side cyclones determines the basic solid circulating rate distribution trend and can dramatically improve flow non-uniformity. The middle cyclone positions and the symmetric modes of the cyclones do not determine the solid circulating rate distribution trend and have less effect on DEVGs. Forty-five degree chamfers of outer ring walls can reduce wall erosion and the non-uniformity of gas-solid flow in the circulating fluidized bed. Regarding the operating and structural conditions in this work, the optimal structure of annular furnace CFBs is Type 6: side cyclones rotating inward and b = a/2, d = 0.1c; the center of the middle cyclone inlet located at the centerline of the furnace cross-section; cyclones on the two sides of the furnace in an axisymmetric arrangement; and a furnace corner shape of 45° chamfers. Under the given operating conditions, the DEV_(Gs) for the optimal structure are approximately 4.0%~10.3%.
基金financially supported by scientific research No BS-PB-406/301//11
文摘In the present work,the heat transfer study focuses on assessment of the impact of bed temperature on the local heat transfer characteristic between a fluidized bed and vertical rifled tubes(38mm-O.D.) in a commercial circulating fluidized bed(CFB) boiler.Heat transfer behavior in a 1296t/h supercritical CFB furnace has been analyzed for Geldart B particle with Sauter mean diameter of 0.219 and 0.246 mm.The heat transfer experiments were conducted for the active heat transfer surface in the form of membrane tube with a longitudinal fin at the tube crest under the normal operating conditions of CFB boiler.A heat transfer analysis of CFB boiler with detailed consideration of the bed-to-wall heat transfer coefficient and the contribution of heat transfer mechanisms inside furnace chamber were investigated using mechanistic heat transfer model based on cluster renewal approach.The predicted values of heat transfer coefficient are compared with empirical correlation for CFB units in large-scale.
基金supports by the National Natural Science Foundation of China (51006106)the National High Technology Research and Development of China 863 Program (2006AA05A103)
文摘The gas-solid flow characteristics in the riser of a high density CFB of square (0.27 m×0.27 m×10.4 m) or circu-lar (? 0.187m×10.4 m) cross section, using Geldart B particles (quartz sand), was investigated experimentally. The influence of riser structure on the hydrodynamic behaviors of a high-density circulating fluidized bed was investigated. The solid circulation rate was up to 321 kg/(m2s) with the circular cross-section under the operating conditions of the main bed air velocity 12.1 m/s and loosen wind and back-feed wind flow 25.1 m3/h. Different operating conditions on realizing high density circulation was analyzed, while both solids circulation rate and particle holdup depended highly on operating conditions. The circulating gas-solid flow was accompanied by an evidently-dense character in the riser's bottom zone and became fully developed in the middle and upper zones.
基金supported by the "Strategic Priority Research Program" of the Chinese Academy of Sciences,Grant No.XDA07030100the National Key Technology R&D Program of China during the 12th Five-Year Plan Period No.2015BAA03B01-01
文摘In order to expand the study on flow instability of supercritical circulating fluidized bed(CFB) boiler,a new numerical computational model considering the heat storage of the tube wall metal was presented in this paper.The lumped parameter method was proposed for wall temperature calculation and the single channel model was adopted for the analysis of flow instability.Based on the time-domain method,a new numerical computational program suitable for the analysis of flow instability in the water wall of supercritical CFB boiler with annular furnace was established.To verify the code,calculation results were respectively compared with data of commercial software.According to the comparisons,the new code was proved to be reasonable and accurate for practical engineering application in analysis of flow instability.Based on the new program,the flow instability of supercritical CFB boiler with annular furnace was simulated by time-domain method.When 1.2 times heat load disturbance was applied on the loop,results showed that the inlet flow rate,outlet flow rate and wall temperature fluctuated with time eventually remained at constant values,suggesting that the hydrodynamic flow was stable.The results also showed that in the case of considering the heat storage,the flow in the water wall is easier to return to stable state than without considering heat storage.
文摘The combustion performance of the boiler largely depends on the coal type. Lots of experimental research shows that different fuels have different combustion characteristics. It is obvious that fuel will change the whole operating performance of Circulating Fluidized Bed Combustion (CFBC). We know even in a pilot-scale running boiler, the measurement of some parameters is difficult and costly. Therefore, we developed the way of simulation to evaluate the combustion performance of Chinese coals in CFB. The simulation results show that, different coals will result in different coal particle diameter and comminution depending on their mineral component and the change will affect the distribution of ash in CFBC system. In a word, the computational results are in accordance with experimental results qualitatively but there are some differences quantitatively.