To analyze the effect of single grain deformation behaviors on microforming process, a crystal plasticity model was developed considering grains at free surface layer as single grains. Based on the rate-dependent crys...To analyze the effect of single grain deformation behaviors on microforming process, a crystal plasticity model was developed considering grains at free surface layer as single grains. Based on the rate-dependent crystal plasticity theory, the analysis of the scale effect mechanism on upsetting deformation of micro rods was performed with respect to specimen dimension, original grain orientation and its distribution. The results show that flow stress decreases significantly with the scaling down of the specimen. The distribution of the grain orientation has an evident effect on flow stress of the micro specimen, and the effect becomes smaller with the progress of plastic deformation. For the anisotropy of single grains, inhomogeneous deformation occurs at the surface layer, which leads to the increase of surface roughness, especially for small specimens. The effect of grain anisotropy on the surface topography can be decreased by the transition grains. The simulation results are validated by upsetting deformation experiments. This indicates that the developed model is suitable for the analysis of microforming processes with characteristics, such as scale dependency, scatter of flow stress and inhomogeneous deformation.展开更多
The mechanism of the shear band formation in the high cold rolled BCC metal is analyzed. Based on the plastic deformation theory, the shear distribution in the deformed grain is calculated by using the Taylor constrai...The mechanism of the shear band formation in the high cold rolled BCC metal is analyzed. Based on the plastic deformation theory, the shear distribution in the deformed grain is calculated by using the Taylor constraint model and the Bishop ＆ Hill maximum work principle. Results show that when the rolling direction （RD） is parallel to a certain direction of a grain, the large localized shear occurs on one slip plane, thus generating microbands in the grain because of the high localized shear strain. The angle between the RD and the shear band is about 30°. The plate-like structure of the microband is formed because of the dislocation double cross slip. The transmission electron microscope （TEM） observation of the microband in the cold rolled BCC metal confirms the formation mechanism of the microband.展开更多
基金Project (50835002) supported by the National Natural Science Foundation of ChinaProject (QC08C55) supported by the Natural Science Foundation of Heilongjiang Province, China Project (200802131031) supported by the PhD. Programs Foundation of Ministry of Education of China for Young Scholars
文摘To analyze the effect of single grain deformation behaviors on microforming process, a crystal plasticity model was developed considering grains at free surface layer as single grains. Based on the rate-dependent crystal plasticity theory, the analysis of the scale effect mechanism on upsetting deformation of micro rods was performed with respect to specimen dimension, original grain orientation and its distribution. The results show that flow stress decreases significantly with the scaling down of the specimen. The distribution of the grain orientation has an evident effect on flow stress of the micro specimen, and the effect becomes smaller with the progress of plastic deformation. For the anisotropy of single grains, inhomogeneous deformation occurs at the surface layer, which leads to the increase of surface roughness, especially for small specimens. The effect of grain anisotropy on the surface topography can be decreased by the transition grains. The simulation results are validated by upsetting deformation experiments. This indicates that the developed model is suitable for the analysis of microforming processes with characteristics, such as scale dependency, scatter of flow stress and inhomogeneous deformation.
文摘The mechanism of the shear band formation in the high cold rolled BCC metal is analyzed. Based on the plastic deformation theory, the shear distribution in the deformed grain is calculated by using the Taylor constraint model and the Bishop ＆ Hill maximum work principle. Results show that when the rolling direction （RD） is parallel to a certain direction of a grain, the large localized shear occurs on one slip plane, thus generating microbands in the grain because of the high localized shear strain. The angle between the RD and the shear band is about 30°. The plate-like structure of the microband is formed because of the dislocation double cross slip. The transmission electron microscope （TEM） observation of the microband in the cold rolled BCC metal confirms the formation mechanism of the microband.
