酸蚀时间对牙本质粘接界面纳米渗漏和粘接强度的影响

目的:研究、比较不同酸蚀时间对4种全酸蚀粘接剂〔OptiBond Solo(OB)、Single Bond(SB)、One-Step(OS)、Prime&Bond NT(PB)〕牙本质粘接界面纳米渗漏和粘接强度的影响。方法:选取80颗无龋损人磨牙,用600目碳化硅砂纸在流水冲洗下预备出统一的牙本质粘接面玷污层,分别选用4种粘接剂在不同酸蚀时间条件下进行粘接处理;每颗牙齿垂直于粘接面切割出8个1.0 mm×1.0 mm×4.0 mm粘接试件,分别在TEM下观察其粘接界面纳米渗漏以及进行微抗拉强度(μTBS)测试。结果:4种粘接剂的牙本质粘接强度OB为(25.36±4.18)MPa、SB为(24.25±3.97)MPa、OS为(28.65±4.93)MPa和PB为(27.12±4.13)MPa,在酸蚀粘接面15 s时均取得高的牙本质粘接强度(P<0.01),并且牙本质粘接界面纳米渗漏均随粘接面酸蚀时间的延长而增加,呈正相关关系(FOB=0.842,FSB=0.888,FOS=0.877,FPB=0.865;P<0.01)。结论:通过合理控制粘接面酸蚀时间,可以在保证牙本质粘接强度的前提下,减少牙本质粘接界面纳米渗漏。

外形因素对纤维桩粘接强度测定的影响

目的:评价外形因素(C因素)对纤维桩与树脂之间粘接强度的影响。方法:根据所用树脂不同,将30支纤维桩分为3组,每组再分为2个亚组,分别采用传统方法同树脂粘接或应用一种仿根管模具后与树脂粘接。对粘接完成的试件进行微抗拉粘接强度测试。结果:应用仿根管模具后,纤维桩与树脂间的粘接强度明显降低(P<0.05)。结论:外形因素对纤维桩的粘接强度具有显著影响,应用仿根管模具进行纤维桩的粘接强度测试更具参考价值。

Effect of brazing temperature on microstructure and tensile strength ofγ-TiAl joint vacuum brazed with micro-nano Ti−Cu−Ni−Nb−Al−Hf filler

A novel micro-nano Ti−10Cu−10Ni−8Al−8Nb−4Zr−1.5Hf filler was used to vacuum braze Ti−47Al−2Nb−2Cr−0.15B alloy at 1160−1220℃ for 30 min.The interfacial microstructure and formation mechanism of TiAl joints and the relationships among brazing temperature,interfacial microstructure and joint strength were emphatically investigated.Results show that the TiAl joints brazed at 1160 and 1180℃ possess three interfacial layers and mainly consist of α_(2)-Ti_(3)Al,τ_(3)-Al_(3)NiTi_(2) and Ti_(2)Ni,but the brazing seams are no longer layered and Ti_(2)Ni is completely replaced by the uniformly distributed τ_(3)-Al_(3)NiTi_(2) at 1200 and 1220℃ due to the destruction of α_(2)-Ti_(3)Al barrier layer.This transformation at 1200℃ obviously improves the tensile strength of the joint and obtains a maximum of 343 MPa.Notably,the outward diffusion of Al atoms from the dissolution of TiAl substrate dominates the microstructure evolution and tensile strength of the TiAl joint at different brazing temperatures.

Microstructures and mechanical properties of semi-solid squeeze casting ZL104 connecting rod

Semi-solid squeeze casting（SSSC） and liquid squeeze casting（LSC） processes were used to fabricate a ZL104 connecting rod, and the influences of the process parameters on the microstructures and mechanical properties were investigated. Results showed that the tensile strength and elongation of the SSSC-fabricated rod were improved by 22% and 17%, respectively, compared with those of the LSC-fabricated rod. For SSSC, the average particle size（APS） and the shape factor（SF） increased with the increase of re-melting temperature（Tr）, whereas the tensile strength and elongation increased first and then decreased. The APS increased with increasing the mold temperature（Tm）, whereas the SF increased initially and then decreased, which caused the tensile strength and elongation to increase initially and then decrease. The APS decreased and the SF increased as squeezing pressure（ps） increased, and the mechanical properties were enhanced. Moreover, the optimal Tr, ps and Tm are 848 K, 100 MPa and 523 K, respectively.

Preparation and mechanical properties of in situ Al_2O_3/Al composites by adding NH_4AlO(OH)HCO_3

Aluminium matrix composite reinforced by Al2O3 particles was produced by adding NH4AlO（OH）HCO3 into molten aluminum.The mechanical properties and wear behavior of the as-fabricated composites were studied.The results show that during stirring γ-Al2O3 particles were formed via decomposition reaction of NH4AlO（OH）HCO3,and the distribution of Al2O3 particles is more uniform in the matrix aluminum than directly added Al2O3 into molten aluminum.The density and the hardness values of the as-fabricated composites increase with increasing the particle volume fraction,while the tensile strength of the composites decreases with increasing the volume fraction of the Al2O3 particles.The wear rate of the composites decreases with increasing the volume fraction of the particle and loading.The in situ formed Al2O3/Al composite by adding NH4AlO（OH）HCO3 shows more superior mechanical and wear behaviors than that prepared by directly adding Al2O3 particles.

Effect of Y on microstructure evolution and mechanical properties of Mg−4Li−3Al alloys

To obtain magnesium alloys with a low density and improved mechanical properties,Y element was added into Mg−4Li−3Al(wt.%)alloys,and the effect of Y content on microstructure evolution and mechanical properties was investigated by using optical microscopy,scanning electron microscopy and tensile tests.The results show that mechanical properties of as-cast Mg−4Li−3Al alloys with Y addition are significantly improved as a result of hot extrusion.The best comprehensive mechanical properties are obtained in hot-extruded Mg−4Li−3Al−1.5Y alloy,which possesses high ultimate tensile strength(UTS=248 MPa)and elongation(δ=27%).The improvement of mechanical properties of hot-extruded Mg−4Li−3Al−1.5Y alloy was mainly attributed to combined effects of grain refinement,solid solution strengthening and precipitation strengthening.

Microstructure and mechanical properties of AlCuFe eutectic alloy

In the production of AlCuFe alloy for a special application,the growth rate was changed and the results were evaluated.Changes in the eutectic spacing(microstructure)of a material due to the growth rate are known to affect its mechanical,electrical and thermal properties.To evaluate its microstructure,the eutectic composition of Al−32.5wt.%Cu−0.5wt.%Fe was prepared and directional solidification experiments were conducted using a Bridgman-type furnace at a constant temperature gradient(G=8.50 K/mm)and five growth rates(V=8.25,16.60,41.65,90.05,164.80μm/s).The effect of the growth rate on the eutectic spacing was then determined,and the resulting microhardness and ultimate tensile strength were obtained based on the change in the microstructure by regression analysis and Hall−Petch correlations.Despite the fact that the growth rate increased by approximately twenty times,the eutectic spacing decreased by a factor of approximately 5,and these changes in the growth rate and microstructure caused the mechanical properties to change by a factor of approximately 1.5.

Effect of elevated-temperature annealing on microstructure and properties of Cu−0.15Zr alloy

Cu−0.15Zr(wt.%)alloy with uniform and fine microstructure was fabricated by rapid solidification followed by hot forging.Evolution of microstructure,mechanical properties and electrical conductivity of the alloy during elevated-temperature annealing were investigated.The alloy exhibits good thermal stability,and its strength decreases slightly even after annealing at 700℃ for 2 h.The nano-sized Cu_(5)Zr precipitates show significant pinning effect on dislocation moving,which is the main reason for the high strength of the alloy.Additionally,the large-size Cu_(5)Zr precipitates play a major role in retarding grain growth by pinning the grain boundaries during annealing.After annealing at 700℃ for 2 h,the electrical conductivity of samples reaches the peak value of 88%(IACS),which is attributed to the decrease of vacancy defects,dislocations,grain boundaries and Zr solutes.

Tensile resistance,microstructures of intermetallic compounds,and fracture modes of welded steel/aluminum joints produced using laser lap welding

The joining of DP780 steel to Al5052 was conducted by laser lap welding,in which the metal vapor and spatters were monitored by a high-speed camera.A universal testing machine was used to test the mechanical properties of the welded joints,and the changing law of lap tensile resistance with the laser welding parameters was analyzed.Optical microscope and scanning electron microscope were used to observe the macro-structure and micro-structure,respectively.Three different intermetallic compounds(IMCs)phases,i.e.banded Fe2Al5,FeAl2 and needle-like FeAl3 were generated at the steel/Al interface on microscopic observation.The aim of this research is to investigate the relationship among the lap tensile resistance,the welding parameters and the failure mode under different energy densities.Experimental results showed that the steel/Al joints have two different fracture modes at low heat input and high heat input.The failures happened along the heat-affected zone of the weld and along the steel/Al joint interface,respectively.And both of the two failure modes are brittle fractures.Additionally,cracks appeared at the fracture interface,and needle-like particle clusters were found in the fracture microstructure.

Parametric optimization of friction stir welding parameters of marine grade aluminium alloy using response surface methodology

Friction stir welding between AA5052-H32aluminium plates is performed by central composite design technique of response surface methodology.It is found that the welding parameters such as tool pin profile,tool rotational speed,welding speed,and tool tilt angle play a major role in deciding the joint characteristics.The joints fabricated using tapered square pin profile tool with a tool rotational speed of600r/min,welding speed of65mm/min,and tool tilt angle of1.5°result in an unexpected weld efficiency of93.51%.Mathematical models are developed to map the correlation between the parameters and responses(ultimate tensile strength and elongation)and these models are optimized to maximize the ultimate tensile strength of the friction stir welded joint.Response plots generated from the mathematical models are used to interpret the interaction effects of the welding parameters on the response variables.Adequacy of the developed models is validated using analysis of variance(ANOVA)technique.Results from the confirmatory experiments plotted in scatter diagram show a good agreement with predicted models.Different grain structures in various zones of the weld are examined by observing the micro and macro structures of the weld.

Mechanical and metallurgical properties of dissimilar friction stir welded AA5083-H111 and AA6351-T6 aluminum alloys

The microstructure and mechanical characterization of dissimilar friction stir welded AA5083-H111 and AA6351-T6 aluminum alloys were studied. Three different welding speeds （36, 63 and 90 mm/min） were used to weld the dissimilar alloys. The effect of welding speed on mechanical and metallurgical properties was analyzed. It is found that the welding speed of 63 mm/min produces better mechanical and metallurgical properties than other welding speeds. The weld zone is composed of three kinds of microstructures, namely unmixed region, mechanically mixed region and mixed flow region. The fracture mode was observed to be a ductile fibrous fracture.

Microstructure and mechanical properties of friction stir processed Al−Mg2Si alloys

The microstructure and mechanical properties of friction stir processed Al−Mg2Si alloys were studied by TEM and EBSD.The results showed that an increase in the tool rotation speed(300−700 r/min)led to a decrease in the defect area(from 10.5 mm2 to zero),whereas the defect area demonstrated the opposite trend(increased to 1.5 mm2 from zero)upon further increasing the rotation speed(700−1200 r/min).The types of defects were transformed from tunnel defects to fusion defects as the rotational speed increased.The coarse Mg2Si dendrites were broken and fine particles(smaller than 10mm)formed in the weld nugget(WN).The amount of low-angle grain boundaries increased significantly from 57.7%to 83.6%,which was caused by an increase in the content of the deformed structure(from 1.7%to 13.6%).The hardness,ultimate tensile strength(UTS)and elongation were all greatly improved for the weld nugget.The hardness values of the WNs had the following order:R300<R1200<R500<R900<R700.The UTS and elongation had the following order:BM(base material)<R300<R1200<R500<R900<R700.The UTS and the elongation for the WN were increased by one and three times,respectively.

Effect of tempering temperature on microstructure and mechanical properties of AISI 6150 steel

Effect of tempering temperature on the microstructure and mechanical properties of AISI 6150 steel was investigated. All samples were austenitized at 870 ℃ for 45 min followed by oil quenching, and then tempered at temperatures between 200 and 600 ℃ for 60 min. The results show that the microstructure of tempered sample at 200 ℃ mainly consists of tempered martensite. With increasing the tempered temperature, the martensite transforms to the ferrite and carbides. The ultimate tensile strength, the hardness and the retained austenite decrease with increasing tempered temperature, and 0.2% yield strength increases when the temperature increases from 200 to 300 ℃ and then decreases with increasing the temperature, but the elongation and impact energy increase with increasing the tempering temperature.

Correlation between microstructural features and tensile strength for friction welded joints of AA-7005 aluminum alloy

Similar friction welded joints of AA-7005 aluminum rods were fabricated using different combinations of process parameters such as friction pressure(1.0, 1.5 and 2.0 MPa) and friction time(10, 15 and 20 s). Interfacial microstructure and formation of intermetallic compounds at the joint interface were evaluated via scanning electron microscopy(SEM) equipped with energy dispersive spectrum(EDS), and optical microscopy(OM). Microstructural observations reveal the formation of intermetallic phases during the welding process which cannot be extruded from the interface. Theses phases influence the tensile strength of the resultant joints. From the tensile characteristics viewpoint, the greatest tensile strength value of 365 MPa is obtained at 1.5 MPa and 15 s. Finally, the role of microstructural features on tensile strength of resultant joints is discussed.

Analysis on degradation behaviors of sisal fibers at various pH conditions

The degradation behaviors(mass loss,tensile strength,crystallinity index,and microstructure)of sisal fibers immersed in sodium hydroxide solution with pH of 13.6,12.9,and 11.9 were investigated via X-ray diffraction and scanning electron microscopy.A three-stage degradation process of natural fibers in an alkaline environment was proposed.The results showed that the sisal fibers exhibited a sharp mass loss over the first 7 d of degradation under all pH conditions,attributable to the rapid hydrolysis of lignin and hemicellulose at the fiber surface.The sisal fibers degraded at pH 12.9 and 13.6 over 1 month exhibited significantly lower tensile strengths(181 and 195 MPa,respectively)than the original fibers(234 MPa)because of the loosely bound structure of the component microfibrils caused by the hydrolysis of the linking lignin and hemicellulose.After 6-month degradation,stripped microfibrils occurred in the fibers,resulting in substantial degradation in tensile strength.The sisal fibers degraded at pH 11.9 largely maintained their integrity and tensile strength,even after 6 months,indicating that reducing the environment pH can effectively mitigate the degradation.

Enhanced mechanical properties of pure aluminium: Experimental investigation of effects of different parameters

In current research,the interactive effects of different parameters such as melt overheating temperature,the location of gating system and incorporation of the grain refiner in bar and micro-powder form on the mechanical and structural characteristics of commercially pure aluminium are examined.Results show that increasing the melt temperature as well as employing a gating system with higher heat transfer rate increases the ultimate tensile strength(UTS)of the pure aluminium by 7%.Also,the introduction of 2wt%Al–5Ti–1B grain refiner in bar form into the overheated melt enhances the UTS values by two times,while incorporating 2wt%Al–5Ti–1B grain refiner in micro-powder form leads to achieving 32%higher UTS compared to the samples with grain refiner in the bar form due to the elimination of Al3Ti brittle phase,as confirmed by XRD patterns and SEM fracture surface images.

An ultrahigh strength steel produced through deformation-induced ferrite transformation and Q&P process

In this work,DIFT technology and Q&P process were combined in order to introduce ultrafine-grained ferrite into the matrix of martensite and retained austenite to develop a new kind of advanced high strength steel,and two kinds of steels were investigated by this novel combined process.The newly designed process resulted in a sophisticated microstructure of a large amount of ferrite(about 5 m in diameter),martensite and a considerable amount of retained austenite for TRIP 780 steel.The ultimate tensile strength can reach about 1200 MPa with elongation above 16% for TRIP 780,that is much higher than the one solely treated by Q&P process.Tensile tests showed that both steels with the novel combined process achieved a good combination of strength and ductility,indicating that the new process is promising for the new generation of advanced high strength steels.

Low-carbon advanced nanostructured steels:Microstructure, mechanical properties, and applications

Low-carbon advanced nanostructured steels have been developed for various structural engineering applications, including bridges, automobiles, and other strength-critical applications such as the reactor pressure vessels in nuclear power stations. The mechanical performances and applications of these steels are strongly dependent on their microstructural features. By controlling the size,number density, distribution, and types of precipitates, it is possible to produce nanostructured steels with a tensile strength reaching as high as 2 GPa while keeping a decent tensile elongation above 10% and a reduction of area as high as 40%. Besides, through a careful control of strength contributions from multiple strengthening mechanisms, the nanostructured steels with superior strengths and low-temperature impact toughness can be obtained by avoiding the temper embrittlement regime. With appropriate Mn additions, these nanostructured steels can achieve a triple enhancement in ductility(total tensile elongation, TE of ~30%) at no expense of strengths(yield strength, YS of ~1100 to 1300 MPa, ultimate tensile strength, UTS of ~1300 to 1400 MPa). More importantly, these steels demonstrate good fabricability and weldability. In this paper, the microstructure-property relationships of these advanced nanostructured steels are comprehensively reviewed. In addition, the current limitations and future development of these nanostructured steels are carefully discussed and outlined.