The influences of intense magnetic pinch effect caused by electromagnetic field with high frequency on discharge channel expansion and plasma configuration change are discussed. The change of Lorentz force exerting on...The influences of intense magnetic pinch effect caused by electromagnetic field with high frequency on discharge channel expansion and plasma configuration change are discussed. The change of Lorentz force exerting on charged particles in discharge channel is calculated under the electromagnetic field with high frequency. Through the theoretical analysis and experimental study, the forming process of discharge channel is conjectured. And it is considered that the changes of discharge channel, such as the decrease of diameter and increase of energy density, coming from the intense magnetic pinch effect in high frequency electromagnetic field, are the main reasons for a series of special phenomena on the machined surface in micro EDM.展开更多
In micro electrical discharge machining （micro EDM）, it is difficult for servo controlling the narrow discharge gap with the characters of non-linear and quick change. In this paper, aiming at solving the problems a...In micro electrical discharge machining （micro EDM）, it is difficult for servo controlling the narrow discharge gap with the characters of non-linear and quick change. In this paper, aiming at solving the problems above, a self-adaptive fuzzy controller with formulary rule （SAFCFR） is presented based on the dual feedbacks composed by gap electric signal and discharge-ratio statistics. To ensure the properties of self-optimizing and fast stabilization, the formulary rule was designed with a tuning factor. In addition, the fast-convergence algorithms were introduced to adjust control target center and output scale factor. In this way, the normal discharge ratio can tend to the highest value during micro-EDM process. Experimental results show that the proposed algorithms are effective in improving the servo-control performance. According to the drilling-micro-EDM experiments, the machining efficiency is improved by 20% through applying SAFCFR. Moreover, SAFCFR is a prompt way to optimize parameters of discharge-gap servo control.展开更多
基金Supported by the National Natural Science Foundation of China(50635040)~~
文摘The influences of intense magnetic pinch effect caused by electromagnetic field with high frequency on discharge channel expansion and plasma configuration change are discussed. The change of Lorentz force exerting on charged particles in discharge channel is calculated under the electromagnetic field with high frequency. Through the theoretical analysis and experimental study, the forming process of discharge channel is conjectured. And it is considered that the changes of discharge channel, such as the decrease of diameter and increase of energy density, coming from the intense magnetic pinch effect in high frequency electromagnetic field, are the main reasons for a series of special phenomena on the machined surface in micro EDM.
基金Supported by the National High Technology Research and Development Program of China （No. 2007AA04Z346） , the National Natural Science Foundation of China （ No. 50905094） and China Postdoctoral Science Foundation （ No. 20080440378, 200902097）.
文摘In micro electrical discharge machining （micro EDM）, it is difficult for servo controlling the narrow discharge gap with the characters of non-linear and quick change. In this paper, aiming at solving the problems above, a self-adaptive fuzzy controller with formulary rule （SAFCFR） is presented based on the dual feedbacks composed by gap electric signal and discharge-ratio statistics. To ensure the properties of self-optimizing and fast stabilization, the formulary rule was designed with a tuning factor. In addition, the fast-convergence algorithms were introduced to adjust control target center and output scale factor. In this way, the normal discharge ratio can tend to the highest value during micro-EDM process. Experimental results show that the proposed algorithms are effective in improving the servo-control performance. According to the drilling-micro-EDM experiments, the machining efficiency is improved by 20% through applying SAFCFR. Moreover, SAFCFR is a prompt way to optimize parameters of discharge-gap servo control.
