Low frequency electromagnetic casting （LFEC） process with the application of an induction coil outside the conventional direct chill （DC） casting mould was used to prepare the flat ingot of 2524 alloy and the effe...Low frequency electromagnetic casting （LFEC） process with the application of an induction coil outside the conventional direct chill （DC） casting mould was used to prepare the flat ingot of 2524 alloy and the effect of electromagnetic field on the microstructure and macrosegregation of this alloy was systematically studied. The results show that the fiat ingot prepared by the LFEC process has a finer and more uniform as-cast microstructure and the grain morphology is transformed from dendrite and rosette-like to equiaxed structure. The LFEC process also shows a significant effect on macrosegregation, and with the application of electromagnetic field during casting process, the segregation in the centre of the ingot is obviously reduced. The mechanism of these effects was also discussed.展开更多
The effects of low frequency electromagnetic field on the macro-physical fields in the semi-continuous casting process of aluminum alloys and the microstructure and crack in the billets were studied and analyzed by th...The effects of low frequency electromagnetic field on the macro-physical fields in the semi-continuous casting process of aluminum alloys and the microstructure and crack in the billets were studied and analyzed by the numerical and experimental methods.Comparison of the results for the macro-physical fields in the low frequency electromagnetic casting（LFEC） process with the conventional DC casting process indicates the following characters due to the application of electromagnetic field：an entirely changed direction and remarkably increased velocity of melt flow;a uniform distribution and a decreased gradient of temperature;elevated isothermal lines;a reduced sump depth;decreased stress and plastic deformation.Further,the microstructure of the billets is refined remarkably and the crack in the billets is eliminated in LFEC process because of modification of the macro-physical fields induced by the application of low frequency electromagnetic field.展开更多
A three-dimensional numerical torsion shear test is presented on hollow cylinder specimen which is performed on a spherical assemblage with fixed principal stress axes using the discrete element code PFC3D.Stack wall ...A three-dimensional numerical torsion shear test is presented on hollow cylinder specimen which is performed on a spherical assemblage with fixed principal stress axes using the discrete element code PFC3D.Stack wall technique boundary conditions are employed and optimized to reasonably capture the microstructure evolution.Parametric studies are conducted in terms of the ratio κ,normal and shear stiffness of particles,wall stiffness and friction coefficients.Afterwards,in comparison with physical test,numerical results for a fixed principal stress angle(α=45°) are presented.The results show that the numerical test could capture the macro-micro mechanical behavior of the spherical particle assembly.The evolution of the coordination number demonstrates that particles in shear banding undergo remarkable decrease.The effects of localization on specimens illustrate that global stress and strain recorded from a hollow cylinder apparatus could not represent the localized response.The shearing band initiation and evolution from porosity and shear rate are visualized by contour lines in different shear strains.展开更多
基金Projects(51104043,51374067)supported by the National Natural Science Foundation of ChinaProject(2012CB619506)supported by the National Basic Research Program of ChinaProject(N120409002)supported by the Fundamental Research Funds for the Central Universities,China
文摘Low frequency electromagnetic casting （LFEC） process with the application of an induction coil outside the conventional direct chill （DC） casting mould was used to prepare the flat ingot of 2524 alloy and the effect of electromagnetic field on the microstructure and macrosegregation of this alloy was systematically studied. The results show that the fiat ingot prepared by the LFEC process has a finer and more uniform as-cast microstructure and the grain morphology is transformed from dendrite and rosette-like to equiaxed structure. The LFEC process also shows a significant effect on macrosegregation, and with the application of electromagnetic field during casting process, the segregation in the centre of the ingot is obviously reduced. The mechanism of these effects was also discussed.
基金Project(2005CB623707)supported by National Basic Research Project of China
文摘The effects of low frequency electromagnetic field on the macro-physical fields in the semi-continuous casting process of aluminum alloys and the microstructure and crack in the billets were studied and analyzed by the numerical and experimental methods.Comparison of the results for the macro-physical fields in the low frequency electromagnetic casting（LFEC） process with the conventional DC casting process indicates the following characters due to the application of electromagnetic field：an entirely changed direction and remarkably increased velocity of melt flow;a uniform distribution and a decreased gradient of temperature;elevated isothermal lines;a reduced sump depth;decreased stress and plastic deformation.Further,the microstructure of the billets is refined remarkably and the crack in the billets is eliminated in LFEC process because of modification of the macro-physical fields induced by the application of low frequency electromagnetic field.
基金Project(41202186) supported by the National Natural Science Foundation of ChinaProject(LQ12E08007) supported by the Zhejiang Natural Science Foundation,ChinaProject(#11-KF-08) supported by the Partially Guangxi Key Laboratory of Geomechanics and Geotechnical Engineering,Guilin University of Technology,China
文摘A three-dimensional numerical torsion shear test is presented on hollow cylinder specimen which is performed on a spherical assemblage with fixed principal stress axes using the discrete element code PFC3D.Stack wall technique boundary conditions are employed and optimized to reasonably capture the microstructure evolution.Parametric studies are conducted in terms of the ratio κ,normal and shear stiffness of particles,wall stiffness and friction coefficients.Afterwards,in comparison with physical test,numerical results for a fixed principal stress angle(α=45°) are presented.The results show that the numerical test could capture the macro-micro mechanical behavior of the spherical particle assembly.The evolution of the coordination number demonstrates that particles in shear banding undergo remarkable decrease.The effects of localization on specimens illustrate that global stress and strain recorded from a hollow cylinder apparatus could not represent the localized response.The shearing band initiation and evolution from porosity and shear rate are visualized by contour lines in different shear strains.
