The semi-solid 6061 aluminum alloy slurry was prepared by a serpentine channel pouring process. The effects of pouring temperature, bend number and bend diameter on the microstructures were investigated. Microstructur...The semi-solid 6061 aluminum alloy slurry was prepared by a serpentine channel pouring process. The effects of pouring temperature, bend number and bend diameter on the microstructures were investigated. Microstructural evolution mechanism of the semi-solid slurry during the pouring process was also analyzed. The results show that the grain is refined and the grain roundness is improved by controlling the pouring temperature close to the liquidus temperature, and the nucleation rate of primary α(Al) grains is effectively increased via increasing the bend number and decreasing the bend diameter. The primary grains are not only formed directly from the alloy melt via chilling nucleation and heterogeneous nucleation, but also evolved from the fractured dendrite fragments. Meanwhile, the heat exchange between the melt and the serpentine channel is increased by the “self-stirring” effect in the melt, which also promotes the refinement and spheroidization of primary α(Al) grains.展开更多
Microfluidic droplets have emerged as novel platforms for chemical and biological applications. Manipulation of droplets has thus attracted increasing attention. Different from solid particles, deformable droplets can...Microfluidic droplets have emerged as novel platforms for chemical and biological applications. Manipulation of droplets has thus attracted increasing attention. Different from solid particles, deformable droplets cannot be efficiently controlled by inertia-driven approaches. Here, we report a study on the lateral migration of dual droplet trains in a double spiral microchannel at low Reynolds numbers. The dominant driving mechanism is elucidated as wall effect originated from the droplet deformation. Three types of migration modes are observed with varying Reynolds numbers and the size-dependent mode is intensively investigated. We obtain empirical formulas by relating the migration to Reynolds numbers and droplet sizes. The effect of droplet deformability on the migration and the detailed migration behavior along the double spiral channel are discussed. Numerical simulations are also performed and yielded in qualitative agreement with the experiments. could be a promising alternative to existing inertia-driven approaches bio-particles. This proposed low Re approach based on lateral migration especially concerning deformable entities and susceptible展开更多
文摘The semi-solid 6061 aluminum alloy slurry was prepared by a serpentine channel pouring process. The effects of pouring temperature, bend number and bend diameter on the microstructures were investigated. Microstructural evolution mechanism of the semi-solid slurry during the pouring process was also analyzed. The results show that the grain is refined and the grain roundness is improved by controlling the pouring temperature close to the liquidus temperature, and the nucleation rate of primary α(Al) grains is effectively increased via increasing the bend number and decreasing the bend diameter. The primary grains are not only formed directly from the alloy melt via chilling nucleation and heterogeneous nucleation, but also evolved from the fractured dendrite fragments. Meanwhile, the heat exchange between the melt and the serpentine channel is increased by the “self-stirring” effect in the melt, which also promotes the refinement and spheroidization of primary α(Al) grains.
基金supported by the National Natural Science Foundation of China(Grant Nos.11572334,11272321 and 11402274)
文摘Microfluidic droplets have emerged as novel platforms for chemical and biological applications. Manipulation of droplets has thus attracted increasing attention. Different from solid particles, deformable droplets cannot be efficiently controlled by inertia-driven approaches. Here, we report a study on the lateral migration of dual droplet trains in a double spiral microchannel at low Reynolds numbers. The dominant driving mechanism is elucidated as wall effect originated from the droplet deformation. Three types of migration modes are observed with varying Reynolds numbers and the size-dependent mode is intensively investigated. We obtain empirical formulas by relating the migration to Reynolds numbers and droplet sizes. The effect of droplet deformability on the migration and the detailed migration behavior along the double spiral channel are discussed. Numerical simulations are also performed and yielded in qualitative agreement with the experiments. could be a promising alternative to existing inertia-driven approaches bio-particles. This proposed low Re approach based on lateral migration especially concerning deformable entities and susceptible