Anodic processes on Cu-10 Al electrode in molten KF-AlF3-Al2O3(saturated) and suspensions were characterized using chronopotentiometric and cyclic voltammetric techniques. Effects of cryolite ratio(CR= x(KF)/x(AlF3)),...Anodic processes on Cu-10 Al electrode in molten KF-AlF3-Al2O3(saturated) and suspensions were characterized using chronopotentiometric and cyclic voltammetric techniques. Effects of cryolite ratio(CR= x(KF)/x(AlF3)), temperature and particle volume fraction(φ) on the electrochemical behaviour of the anode were demonstrated. Initially, the anode was polarised in the galvanostatic mode in melt and suspensions(φ=0.12, 0.15) at 750 ℃ with 0.4 A/cm^2 current density. The anode potential in melt varied between 2.5 and 3.2 V and in suspensions(φ= 0.12) between 3.3 and 3.4 V. XRD analysis was conducted to study the oxide phases on the anode surface. Anode limiting current densities and mass transfer coefficients drastically decreased with the increase of φ in the suspension. The results suggest that the Cu-10 Al electrode works better in suspensions with CR of 1.4 and particle volume fraction of 0.09 at 800 ℃.展开更多
Consumable carbon anodes are used in the electrowinning of aluminium by the Hall-Heroult process. Emissions of CO2 may be eliminated by introducing an inert oxygen evolving anode, which however will require a higher a...Consumable carbon anodes are used in the electrowinning of aluminium by the Hall-Heroult process. Emissions of CO2 may be eliminated by introducing an inert oxygen evolving anode, which however will require a higher anode potential. An alternative approach is to use a natural gas or hydrogen gas anode to reduce the CO2 emissions and lower the anode potential. Preliminary laboratory experiments were carried out in an alternative molten salt electrolyte consisting of CaCl2-CaO-NaCl at 680℃ Porous anodes of platinum and tin oxide were tested during electrolysis at constant current. The behaviour of inert anode candidate materials such as tin oxide and nickel ferrite were also studied.展开更多
A systematic study was conducted on current efficiency (CE), corrosion and structural changes in SnO2-based inert anodes (made of 96wt%SnO2+2wt%Sb2O3+2wt%CuO) on a laboratory Hall-Heroult aluminium cell. The inf...A systematic study was conducted on current efficiency (CE), corrosion and structural changes in SnO2-based inert anodes (made of 96wt%SnO2+2wt%Sb2O3+2wt%CuO) on a laboratory Hall-Heroult aluminium cell. The influence of operating parameters and electrolyte composition on the CE and corrosion process were evaluated. The CE was found to be more than 90% and catastrophic corrosion took place at low percent of Al2O3, high percent of LiF, low cryolite ratio and high current densities. From all the structural changes that took place in the SnO2-based inert anodes, we assumed that the most important contribution was due to the migration of CuO towards the outer limits of the constituent grains of SnO2 based ceramic. The complex process occurred during the formation of various phases and their sintering ability both directly depended on Cu/Sb molar ratio.展开更多
文摘Anodic processes on Cu-10 Al electrode in molten KF-AlF3-Al2O3(saturated) and suspensions were characterized using chronopotentiometric and cyclic voltammetric techniques. Effects of cryolite ratio(CR= x(KF)/x(AlF3)), temperature and particle volume fraction(φ) on the electrochemical behaviour of the anode were demonstrated. Initially, the anode was polarised in the galvanostatic mode in melt and suspensions(φ=0.12, 0.15) at 750 ℃ with 0.4 A/cm^2 current density. The anode potential in melt varied between 2.5 and 3.2 V and in suspensions(φ= 0.12) between 3.3 and 3.4 V. XRD analysis was conducted to study the oxide phases on the anode surface. Anode limiting current densities and mass transfer coefficients drastically decreased with the increase of φ in the suspension. The results suggest that the Cu-10 Al electrode works better in suspensions with CR of 1.4 and particle volume fraction of 0.09 at 800 ℃.
文摘Consumable carbon anodes are used in the electrowinning of aluminium by the Hall-Heroult process. Emissions of CO2 may be eliminated by introducing an inert oxygen evolving anode, which however will require a higher anode potential. An alternative approach is to use a natural gas or hydrogen gas anode to reduce the CO2 emissions and lower the anode potential. Preliminary laboratory experiments were carried out in an alternative molten salt electrolyte consisting of CaCl2-CaO-NaCl at 680℃ Porous anodes of platinum and tin oxide were tested during electrolysis at constant current. The behaviour of inert anode candidate materials such as tin oxide and nickel ferrite were also studied.
文摘A systematic study was conducted on current efficiency (CE), corrosion and structural changes in SnO2-based inert anodes (made of 96wt%SnO2+2wt%Sb2O3+2wt%CuO) on a laboratory Hall-Heroult aluminium cell. The influence of operating parameters and electrolyte composition on the CE and corrosion process were evaluated. The CE was found to be more than 90% and catastrophic corrosion took place at low percent of Al2O3, high percent of LiF, low cryolite ratio and high current densities. From all the structural changes that took place in the SnO2-based inert anodes, we assumed that the most important contribution was due to the migration of CuO towards the outer limits of the constituent grains of SnO2 based ceramic. The complex process occurred during the formation of various phases and their sintering ability both directly depended on Cu/Sb molar ratio.