螺旋曲面成型抛光用千叶轮的廓型设计及修整方法

为了提高螺杆转子螺旋曲面的加工效率和表面加工质量,提出了一种采用砂带千叶轮成型抛光螺杆螺旋曲面的新型工艺方法.砂带千叶轮是一种具有抛光质量好、寿命长、效率高、成本低等优点的异型涂附磨具,为获得千叶轮的几何形状,研究了千叶轮成型抛光运动的原理,建立了千叶轮与螺杆螺旋曲面的数学模型,确定了空间啮合接触线,设计了千叶轮的廓型,给出了千叶轮廓型数据的计算实例,利用三维软件进行了啮合模拟仿真,搭建了简易修整试验装置并完成了对千叶轮的修整加工试验.结果表明:利用砂带千叶轮成型抛光螺杆螺旋曲面具有可行性.

计算机控制抛光成型抛物面

本文介绍用计算机控制一个小抛光模自动成型抛物面的理论、方法、试验装置与试验结果。分析和讨论了试验装置的结构与抛光工艺参数。用计算机模拟抛光法,确定了抛光过程。用双旋转抛光头按同心圆抛光轨迹使一个球面经过30.8小时连续抛修以后成型为一个Φ300mm、f/3.5的抛物面,用一台CQG-1型数字球面干涉仪与一块Φ300mm标准平面镜形成的立式检验系统对抛光试验的抛物面进行检测,检测的初步结果为λ/8[rms]面形精度(λ=632.8nm)。最后,对研究的结果作了有益的讨论。

Polishing Techniques of Stainless Steel Molding Die for the Slumping Method of Glass Optical Components

In recent years, high precision geometric shape, surface roughness, and cost reduction are required for large glass component molding processes. In this research, the polishing process of stainless steel molding dies used to form thin glass components is investigated. The surface roughness of the polished stainless steel molding die surface is below Rz = 200 nm （P-V） at 15 h polishing with 0.5 % alumina polishing liquid. In the case of polishing process with only the weight of molding die and a polishing pressure of 0.5 kPa, polishing times are approximately 60 h and 20 h, respectively. Final surface roughness polished stainless steel molding die surface with pressure of 0.5 kPa is Rz = 7 nm （P-V）, rms -- 1.6 nm and Ra = 1.4 nm. In a thin glass component manufacturing method, ＂slumping method＂, surface roughness before glass forming is rms = 0.7 nm and Ra = 0.6 nm, and after is rms = 0.7 nm and Ra = 0.6 nm. Therefore, there were no observable changes their surface roughness.