为获得磁性能适中的磁体,采用流动温压成型技术制备了各向同性粘结Nd Fe B/锶铁氧体复合磁体.利用振动样品磁强计(VSM)研究了不同粘结剂对粘结Nd Fe B/锶铁氧体复合磁体磁性能的影响.研究表明:环氧值适中的酚醛环氧树脂制备的磁体具有...为获得磁性能适中的磁体,采用流动温压成型技术制备了各向同性粘结Nd Fe B/锶铁氧体复合磁体.利用振动样品磁强计(VSM)研究了不同粘结剂对粘结Nd Fe B/锶铁氧体复合磁体磁性能的影响.研究表明:环氧值适中的酚醛环氧树脂制备的磁体具有较好的磁性能;当采用环氧值为0.480 mol/100 g酚醛环氧树脂BPANE8200H做粘结剂时,粘结Nd Fe B/锶铁氧体复合磁体获得了最佳的磁性能:Br=0.55 T,Hcj=620.6 k A/m,(BH)max=45.6 k J/m3.在保证磁体磁性能的前提下兼顾力学性能,粘结磁体流动温压成型温度参数的设置必须考虑粘结剂的软化点温度.展开更多
Effects of four factors on thin sheet metal flow stress were considered, including grain size d, thickness t, grain number across thickness （t/d ratio） and surface property. Surface model was adopted to quantitative...Effects of four factors on thin sheet metal flow stress were considered, including grain size d, thickness t, grain number across thickness （t/d ratio） and surface property. Surface model was adopted to quantitatively describe the effect of t/d ratio on flow stress for pure copper. It is predicted that when t/d ratio is larger than a critical value, effect of t/d ratio on flow stress can be neglected. Existence of critical t/d ratio changes the Hall-Petch relationship and evolution of flow stress with thickness. A criterion was proposed to determine critical t/d ratio. Then a comprehensive constitutive model was developed to consider all the four factors, with parameters determined by fitting experimental data of high purity Ni. The predicted results show the same tendencies with experiment results. Particularly when t/d ratio decreases, Hall-Petch relationship and evolution of true stress show varied slopes with two transition points.展开更多
The aluminum alloy parts used in airbag of car were studied with flow control forming(FCF) method, which was a good way to low forming force and better mechanical properties. The key technology of FCF was the design o...The aluminum alloy parts used in airbag of car were studied with flow control forming(FCF) method, which was a good way to low forming force and better mechanical properties. The key technology of FCF was the design of control chamber to divide metal flow. So, the design method of FCF was analyzed and two type of control chamber were put forward. According to divisional principle, calculation model of forming force and approximate formula were given. Then forming process of aluminum alloy multi-layer cylinder parts was simulated. The effect of friction factor, die radius and punch velocity on metal flow and forming force was obtained. Finally, the experiment was preformed under the direction of theory and finite element(FE) simulation results. And the qualified parts were manufactured. The simulation data and experimental results show that the forming sequence of inner wall and outer wall, and then the force step, can be controlled by adjusting the process parameters. And the FCF technology proposed has very important application value in precision forging.展开更多
Bubble formation in an opposite-flowing T-shaped microchannel with 40 μm in depth and 120 μm in width was real-time visualized and investigated experimentally by means of a high speed camera. N2 bubbles were generat...Bubble formation in an opposite-flowing T-shaped microchannel with 40 μm in depth and 120 μm in width was real-time visualized and investigated experimentally by means of a high speed camera. N2 bubbles were generated in glycerol-water mixtures with different concentrations of surfactant sodium dodecyl sulfate (SDS). And the images were captured by the high speed camera linked to a computer. Results indicated that the bubble formation process can be distinguished into three consecutive stages, i.e., expansion, collapse and pinching off. The bubble size decreases with the increase of liquid flow rate and viscosity of liquid phase as well as the decrease of gas flow rate. The surface tension of the liquid phase has no measurable influence on the bubble size. Moreover, a new approach to predicting the size of bubbles formed in the T-shaped microchannel is proposed. And the predicted values agree well with the experimental data.展开更多
文摘为获得磁性能适中的磁体,采用流动温压成型技术制备了各向同性粘结Nd Fe B/锶铁氧体复合磁体.利用振动样品磁强计(VSM)研究了不同粘结剂对粘结Nd Fe B/锶铁氧体复合磁体磁性能的影响.研究表明:环氧值适中的酚醛环氧树脂制备的磁体具有较好的磁性能;当采用环氧值为0.480 mol/100 g酚醛环氧树脂BPANE8200H做粘结剂时,粘结Nd Fe B/锶铁氧体复合磁体获得了最佳的磁性能:Br=0.55 T,Hcj=620.6 k A/m,(BH)max=45.6 k J/m3.在保证磁体磁性能的前提下兼顾力学性能,粘结磁体流动温压成型温度参数的设置必须考虑粘结剂的软化点温度.
基金Projects(50835002,50975174,50821003)supported by the National Natural Science Foundation of ChinaProjects(200802480053,20100073110044)supported by the Specialized Research Fund for the Doctoral Program of Higher Education of China
文摘Effects of four factors on thin sheet metal flow stress were considered, including grain size d, thickness t, grain number across thickness （t/d ratio） and surface property. Surface model was adopted to quantitatively describe the effect of t/d ratio on flow stress for pure copper. It is predicted that when t/d ratio is larger than a critical value, effect of t/d ratio on flow stress can be neglected. Existence of critical t/d ratio changes the Hall-Petch relationship and evolution of flow stress with thickness. A criterion was proposed to determine critical t/d ratio. Then a comprehensive constitutive model was developed to consider all the four factors, with parameters determined by fitting experimental data of high purity Ni. The predicted results show the same tendencies with experiment results. Particularly when t/d ratio decreases, Hall-Petch relationship and evolution of true stress show varied slopes with two transition points.
文摘The aluminum alloy parts used in airbag of car were studied with flow control forming(FCF) method, which was a good way to low forming force and better mechanical properties. The key technology of FCF was the design of control chamber to divide metal flow. So, the design method of FCF was analyzed and two type of control chamber were put forward. According to divisional principle, calculation model of forming force and approximate formula were given. Then forming process of aluminum alloy multi-layer cylinder parts was simulated. The effect of friction factor, die radius and punch velocity on metal flow and forming force was obtained. Finally, the experiment was preformed under the direction of theory and finite element(FE) simulation results. And the qualified parts were manufactured. The simulation data and experimental results show that the forming sequence of inner wall and outer wall, and then the force step, can be controlled by adjusting the process parameters. And the FCF technology proposed has very important application value in precision forging.
基金Supported by National Natural Science Foundation of China (No. 20876107)Open Project of State Key Laboratory of Chemical Engineering (No. SKL-ChE-08B06) Program of Introducing Talents of Discipline to Universities (No. B06006)
文摘Bubble formation in an opposite-flowing T-shaped microchannel with 40 μm in depth and 120 μm in width was real-time visualized and investigated experimentally by means of a high speed camera. N2 bubbles were generated in glycerol-water mixtures with different concentrations of surfactant sodium dodecyl sulfate (SDS). And the images were captured by the high speed camera linked to a computer. Results indicated that the bubble formation process can be distinguished into three consecutive stages, i.e., expansion, collapse and pinching off. The bubble size decreases with the increase of liquid flow rate and viscosity of liquid phase as well as the decrease of gas flow rate. The surface tension of the liquid phase has no measurable influence on the bubble size. Moreover, a new approach to predicting the size of bubbles formed in the T-shaped microchannel is proposed. And the predicted values agree well with the experimental data.
