在冷金属过渡(cold metal transfer,CMT)电弧增材制造过程中,熔池的流动行为极易受到电弧和熔滴的影响,从而严重影响堆积层的稳定性和成形件质量.该文利用高速摄影结果及电信号参数波形图,引入热输入量计算公式,从特征电信号、熔滴过渡...在冷金属过渡(cold metal transfer,CMT)电弧增材制造过程中,熔池的流动行为极易受到电弧和熔滴的影响,从而严重影响堆积层的稳定性和成形件质量.该文利用高速摄影结果及电信号参数波形图,引入热输入量计算公式,从特征电信号、熔滴过渡特征量、热输入量等方面定量分析了CMT+P模式下送丝速度及脉冲修正系数对熔滴过渡过程及单道成形形貌的影响,同时分析了脉冲变极性冷金属过渡(Advanced CMT,CMT+PA)模式下送丝速度及控制面板上的EP/EN修正系数η对熔滴过渡过程及单道成形形貌的影响,为后续工艺优化提供参考和指导.展开更多
To investigate the effects of thickness and grain size on mechanical and deformation properties of C5210 phosphor bronze thin sheets, samples with different grain sizes were obtained through annealing heat treatment a...To investigate the effects of thickness and grain size on mechanical and deformation properties of C5210 phosphor bronze thin sheets, samples with different grain sizes were obtained through annealing heat treatment at different temperatures; and then tensile tests of samples with different thicknesses and grain sizes were conducted at room temperature. The results show that yield strength increases with decreasing thickness from 800 to 50 μm, but work hardening exponent and total elongation decrease, and a modified model was proposed to describe the relation between yield strength and thickness; yield strength decreases as the grain size increases, but work hardening exponent shows an increasing trend, total elongation increases to a peak and then decreases. Fracture morphology of tensile specimens was observed by SEM, which indicates that all tensile specimens are ductile fracture. The dimple intensity increases as the specimen thickness increases but reduces with the specimen grain size increasing.展开更多
文摘在冷金属过渡(cold metal transfer,CMT)电弧增材制造过程中,熔池的流动行为极易受到电弧和熔滴的影响,从而严重影响堆积层的稳定性和成形件质量.该文利用高速摄影结果及电信号参数波形图,引入热输入量计算公式,从特征电信号、熔滴过渡特征量、热输入量等方面定量分析了CMT+P模式下送丝速度及脉冲修正系数对熔滴过渡过程及单道成形形貌的影响,同时分析了脉冲变极性冷金属过渡(Advanced CMT,CMT+PA)模式下送丝速度及控制面板上的EP/EN修正系数η对熔滴过渡过程及单道成形形貌的影响,为后续工艺优化提供参考和指导.
文摘To investigate the effects of thickness and grain size on mechanical and deformation properties of C5210 phosphor bronze thin sheets, samples with different grain sizes were obtained through annealing heat treatment at different temperatures; and then tensile tests of samples with different thicknesses and grain sizes were conducted at room temperature. The results show that yield strength increases with decreasing thickness from 800 to 50 μm, but work hardening exponent and total elongation decrease, and a modified model was proposed to describe the relation between yield strength and thickness; yield strength decreases as the grain size increases, but work hardening exponent shows an increasing trend, total elongation increases to a peak and then decreases. Fracture morphology of tensile specimens was observed by SEM, which indicates that all tensile specimens are ductile fracture. The dimple intensity increases as the specimen thickness increases but reduces with the specimen grain size increasing.
基金National Natural Science Foundation of China(31370944)Natural Science Foundation of Shaanxi Province(2014JQ7238)China Postdoctoral Science Foundation(2014M560764)