New Design Method for Engine Cooling Fan

Aim To put forward a type of math model for optimizing fan′s twisting law.Methods This math model wu based on turbo-machinery Euler equations and calculus of variation, it was conducted for optimizing the aerodynamic parameters along the blade height of the fan, and the math method was produced for the optimization of fan's twisting law. Results The type 6102Q engine cooling fan was optimized by use of this model, and the calculation on data were contrasted with those of iso-reaction coefficiency flow type and free vortex flow type. Some probleme existing in long blade can be solved by use of above method. Conclusion The design parameters needn't be determined artificially, so calculating results are more rational to a high degree than that from other mehods.

新型空调器

新型空调器可在房间内移动的空调器美国Ｄｅｌｏｎｇｈｉ公司开发。由于通过一条可伸长的塑料蛇形管将机器内的湿气和热量排出窗外，因而可在房间内进行移动。其蛇形管同窗户的手托架连在一起。该空调器采用水冷冷凝器盘圈，而不是通常窗式空调器所采用的空气冷却冷凝盘圈...

Simulation and experimental study on hydraulic driving fan cooling system for construction machinery working on plateau

Overheating of the engine, the transmission and the hydraulic device is a problem when the construction machinery works on plateau. To solve this problem, we proposed an electro-controlled hydraulic driving fan cooling system (ECHDFCS). The system was applied to a 50-wheel loader. We carried out the coolant temperature simulation using fluid modeling software FLOWMASTER, followed by laboratory experiments and road tests. The results show that ECHDFCS can adjust the cooling capability of the system automatically based on machine heat dissipation requirements. The coolant temperature is consequently remained within an appropriate range. The simulation results are consistent with the experiment results when the experiment is performed on the plain, but are different from the road tests in some investigated parameters on the plateau.

Implementation of Cooling Systems to Enhance Dairy Cows＇ Microenvironment

A tool was developed to assist the cooling systems designer in designing and installing the microsprinklers and fan cooling system. The tool was developed by integrating a mathematical model into an electronic spark map in order to use the mathematical model practically. The mathematical model was developed using the designs, parameters, variables, and constant values of the microsprinklers and fans cooling system. Subsequently, an electronic spark map （decision tree） was developed, and then the mathematical model was integrated into the electronic spark map. Afterwards, C# （C Sharp） programming language was used to develop a computer system via the electronic spark map, and to make the user interface. The developed computer system assists the designer in making decisions to specify and to calculate the required discharge of cooling system pump, length and diameter of cooling system pipelines, number of cooling fans, and number of microsprinklers. Moreover, this tool calculates the capital investment and the fixed, variable, and total costs of the cooling system. However, the mathematical model of the spark map requires some input data such as： pressure and discharge of microsprinklers, and some other engineering parameters. Data of 4 cooling systems were used to carry out the model validation. The differences between actual and calculated values were determined, and the standard deviations were calculated. The coefficients of variation were between 2.25% and 4.13%.

Microcontroller-Based Variable Speed Drive for Three-Phase Induction Motor in Cooling Applications

This paper presents an electronic VSD （variable speed drive） for three-phase IM （induction motor） using a microcontroller. The VSD is designed for cooling applications where the 1M is coupled to a cooling fan. The drive receives temperature feedback from objects to be cooled and output a corresponding frequency to the IM. A prototype of the VSD is constructed to control a 175 W, four pole, squirrel cage three-phase IM. The heart of the control circuit is a low-cost microchip＇s PICI6F777 microcontroller which is programmed using C language to generate variable frequency SPWM （sinusoidal pulse width modulation） switching signals. These switching signals are fed to an 1GBT inverter. The VSD constructed can be switched between two modes of speed control＂ automatic temperature-controlled mode and manual user-controlled mode. Cost savings using the prototype are demonstrated.

Tonal Noise Prediction of an Automotive Engine Cooling Fan： Comparison between Analytical Models and Acoustic Analogy Results

Valeo, involved in engine cooling fan system design for many years, is interested in noise prediction tools for axial fans. Thus, this paper describes a two-part study of tonal noise computation. The first part deals with the prediction of tonal noise using analytical models. As for the second part, it describes a hybrid approach for predicting tonal noise where the sources are extracted from an Unsteady Reynolds-Averaged Naviers-Stocks （URANS） simulation and then propagated into the far, free field using the Ffowcs Williams and Hawkings＇ acoustic analogy. The computational domain is meshed with 46 million polyhedral elements and the simulation takes into account the exact geometry of the rotor blades, the stator blades and the shroud. The results from the first part show that analytical models can be used for comparisons between different fan geometries, but are unable to provide accurate noise predictions compared to experimental results. The simulation shows non-periodic blade loading over a whole fan revolution, and different blade loading between the blades. This introduces some bias in the assessment of the acoustic performance of the fan. Overall, the results from the hybrid method are in accordance with the experimental results.

Factors Affecting Small Axial Cooling Fan Performance

Many factors such as outer diameter, hub ratio, blade numbers, shape and stagger angle affect the performance of small cooling fans. A small cooling fan was simulated using CFD software for three blade stagger angles （30.5°, 37.5°, 44.5°）and obtained the internal flow field and the static characteristics. Research indicated that the stagger angle has an obvious effect on the static characteristics of a fan. For flow rates below 0.0104 mVs, total pressure is the greatest when the stagger angle is 37.5°; flow rates higher than 0.0104 m^3/s, the total pressure is greatest when the stagger angle is 44.5° For the same flow rates, the velocity at inlet of pressure surface increases with in- creasing stagger angle, but the change of velocity on the suction surface is very small. For one model, vortices and the speed of revolution surfaces decrease with tip clearance increasing. But for other three models, increasing the stagger angle, the vortex intensity and speed of revolution surfaces at same height tip clearance increases, simultaneously, the position of vortex offset from the top of the rotor blade to the suction surface.

Overall optimization of Rankine cycle system for waste heat recovery of heavy-duty vehicle diesel engines considering the cooling power consumption

The Rankine cycle system for waste heat recovery of heavy-duty vehicle diesel engines has been regarded as a promising tech- nique to reduce fuel consumption. Its heat dissipation in the condensation process, however, should be take：l away in time, which is an energy-consuming process. A fan-assisted auxiliary water-cooling system is employed in this paper. Results at 1300 r/min and 50% load indicate that the cooling pump and cooling fan together consume 7.66% of the recovered power. What＇s worse for the heavy load, cooling accessories may deplete of all the recovered power of the Rankine cycle system. Af- terwards, effects of the condensing pressure and water feeding temperature are investigated, based on which a cooling power consumption model is established. Finally, an overall efficiency optimization is conducted to balance the electric power gener- ation and cooling power consumption, taking condensing pressure, pressure ratio and exhaust bypass valve as major variables. The research suggests that the priority is to increase condensing pressure and open exhaust bypass valve appropriately at high speed and heavy load to reduce the cooling power consumption, while at low speed and light load, a lower condensing pressure is favored and the exhaust bypass valve should be closed making the waste heat recovered as much as possible. Within the sub-critical region, a larger pressure ratio yields higher overall efficiency improvement at medium-low speed and load. But the effects taper off at high speed and heavy load. For a given vehicular heavy-duty diesel engine, the overall e：＇ficiency can be improved by 3.37% at 1300 r/min and 25% load using a Rankine cycle system to recover exhaust energy. The improvement becomes smaller as engine speed and load become higher.

Heat Transfer and Performance Characteristics of Axial Cooling Fans with Downstream Guide Vanes

This study examines experimentally the effect of stators on the performance and heat transfer characteristics of small axial cooling fans. A single fan impeller, followed by nine stator blades in the case of a complete stage, was used for all the experimental configurations. Performance measurements were carried out in a constant speed stage performance test rig while the transient liquid crystal technique was used for the heat transfer measurements. Full surface heat transfer coefficient distributions were obtained by recording the temperature history of liquid crystals on a target plate. The experimental data indicated that the results are highly affected by the flow conditions at the fan outlet. Stators can be beneficial in terms of pressure drop and efficiency, and thus more economical operation, as well as, in the local heat transfer distribution at the wake of the stator blades if the fan is installed very close to the cooling object. However, as the separation distance increases, enhanced heat transfer rate in the order of 25% is observed in the case of the fan impeller.