The failure behavior of diamond-coated die was investigated experimentally and analytically through finite element method (FEM) simulation in the present work. Diamond coatings were fabricated by straight hot filament...The failure behavior of diamond-coated die was investigated experimentally and analytically through finite element method (FEM) simulation in the present work. Diamond coatings were fabricated by straight hot filament chemical vapor deposition (CVD) passing through the interior hole of the drawing die using a mixture of hydrogen and acetone as source gases. The performance tests were made under real drawing condition. Scanning electron microscopy (SEM) was used for the study of coating wear after die service. The coating wear appears on two regions of the reduction zone: one is near the entrance where the contact begins, and the other is at the end of the reduction zone. FEM simulation was made for calculating the von Mises stresses distribution on the coating and substrate during the drawing process. The present work was of great practical significance for the improvement of drawing performance of diamond-coated drawing dies.展开更多
Stretchable color-changing fibers are urgently demanded for smart textiles/clothing due to their perfect implantability,permeability of vapor and heat,and flexibility/stretchability.Herein,stretchable electrothermochr...Stretchable color-changing fibers are urgently demanded for smart textiles/clothing due to their perfect implantability,permeability of vapor and heat,and flexibility/stretchability.Herein,stretchable electrothermochromic fibers were fabricated with unconventional stretchable conductive fibers as core layers and thermochromic coatings as shell layers.In the stretchable conductive fibers,hierarchical porous structures with percolative one-dimensional(1 D)conductive networks were constructed through phase inversion of carbon nanotube/polyurethane(CNT/PU)solutions.With the deposition of silver nanoparticles(AgN Ps)on the surface of micro-pores,electrically conductive dual-pathways consisting of0 D AgN Ps and 1 D CNTs were formed to significantly enhance the electric conductivity and thus improve the electrothermal performance of the fibers.More importantly,because of the connective CNTs and AgN Ps,such dual-pathways ensured the electron transport under the stretching state,preventing the sharp decay of conductivity and electrothermal performance.Through the continuous wet-spinning method,the stretchable conductive fibers can be easily obtained with the length up to several meters.At last,stretchable electrothermochromic fibers were prepared with two color-changing modes and implanted into textile perfectly,advancing their applications in wearable display and military adaptive camouflage of smart clothing.展开更多
基金Supported by National Natural Science Foundation of China (No. 50975177 and No. 51005154)China Postdoctoral Science Foundation (No. 20100470029)Tribology Science Fund of State Key Laboratory of Tribology (No. SKLTKF10B02)
文摘The failure behavior of diamond-coated die was investigated experimentally and analytically through finite element method (FEM) simulation in the present work. Diamond coatings were fabricated by straight hot filament chemical vapor deposition (CVD) passing through the interior hole of the drawing die using a mixture of hydrogen and acetone as source gases. The performance tests were made under real drawing condition. Scanning electron microscopy (SEM) was used for the study of coating wear after die service. The coating wear appears on two regions of the reduction zone: one is near the entrance where the contact begins, and the other is at the end of the reduction zone. FEM simulation was made for calculating the von Mises stresses distribution on the coating and substrate during the drawing process. The present work was of great practical significance for the improvement of drawing performance of diamond-coated drawing dies.
基金supported by the National Natural Science Foundation of China(51672043)Donghua University Distinguished Young Professor Program(LZB2019002)+1 种基金Young Elite Scientists Sponsorship Program by China Association for Science and Technology(2017QNRC001)the Fundamental Research Funds for the Central Universities(CUSF-DH-D-2018006)。
文摘Stretchable color-changing fibers are urgently demanded for smart textiles/clothing due to their perfect implantability,permeability of vapor and heat,and flexibility/stretchability.Herein,stretchable electrothermochromic fibers were fabricated with unconventional stretchable conductive fibers as core layers and thermochromic coatings as shell layers.In the stretchable conductive fibers,hierarchical porous structures with percolative one-dimensional(1 D)conductive networks were constructed through phase inversion of carbon nanotube/polyurethane(CNT/PU)solutions.With the deposition of silver nanoparticles(AgN Ps)on the surface of micro-pores,electrically conductive dual-pathways consisting of0 D AgN Ps and 1 D CNTs were formed to significantly enhance the electric conductivity and thus improve the electrothermal performance of the fibers.More importantly,because of the connective CNTs and AgN Ps,such dual-pathways ensured the electron transport under the stretching state,preventing the sharp decay of conductivity and electrothermal performance.Through the continuous wet-spinning method,the stretchable conductive fibers can be easily obtained with the length up to several meters.At last,stretchable electrothermochromic fibers were prepared with two color-changing modes and implanted into textile perfectly,advancing their applications in wearable display and military adaptive camouflage of smart clothing.
