以高速列车用14 mm A7N01P-T4铝合金为研究对象,对其激光-MIG复合焊接头的焊缝(WM)、热影响区(HAZ)两个微区以及母材(BM)进行微区拉伸、断裂韧度等性能测试,并结合金相、断口扫描等分析该种接头各区及母材的性能差异.结果表明,A7N01P-T...以高速列车用14 mm A7N01P-T4铝合金为研究对象,对其激光-MIG复合焊接头的焊缝(WM)、热影响区(HAZ)两个微区以及母材(BM)进行微区拉伸、断裂韧度等性能测试,并结合金相、断口扫描等分析该种接头各区及母材的性能差异.结果表明,A7N01P-T4铝合金母材的抗拉强度最高,其次为激光-MIG复合焊接头热影响区,焊缝最差;接头热影响区的断裂韧度Jm(14)值最高,约为119.580 k J/mm2,其抵抗裂纹扩展的能力是3个区域中最强的;Shapiro-Wilk正态性检验表明,A7N01P-T4铝合金激光-MIG复合焊接头的断裂韧度测试结果具有较高的可靠性.展开更多
The effects of pre-stretching following solution treatment on the hardness and microstructures of aged 2524 aluminium alloy at 170 ℃ were studied.Ageing hardness values under different pre-stretching conditions were ...The effects of pre-stretching following solution treatment on the hardness and microstructures of aged 2524 aluminium alloy at 170 ℃ were studied.Ageing hardness values under different pre-stretching conditions were measured,and the corresponding microstructures were characterized by transmission electron microscopy（TEM）.The results show that compared with unstretched samples,the peak hardness is increased and the time to reach the peak hardness is reduced with the increase of pre-strain;the number density of S（Al2CuMg） phases is increased and the length is shortened in pre-stretched alloy.Additionally,the number density of GPB zones is decreased with the increase of pre-strain in peak-aged samples.When the pre-strain is up to 5%,S phases play the predominant contribution to the peak hardness.Fine and uniformly distributed S phases lead to a higher hardness than GPB zones together with S phases existing in conventionally aged 2524 alloy.展开更多
The tensile properties and fatigue behavior of an Al-Zn-Mg-Cu alloy were investigated by performing tensile tests and fatigue crack propagation （FCP） tests. The tensile results show that lower aging temperature modi...The tensile properties and fatigue behavior of an Al-Zn-Mg-Cu alloy were investigated by performing tensile tests and fatigue crack propagation （FCP） tests. The tensile results show that lower aging temperature modified retrogression and re-aging （RRA） process enhances the elongation, but reduces the strength of the alloy, as compared to conventional RRA process which employs peak aging temperature. Both ductility and strength, however, are increased by employing a natural aging prior to re-aging based on the former modified RRA process. Fatigue test results show that both routes reduce FCP rate. Especially, the lower re-aging temperature modified RRA process obtains the lowest FCP rate. Natural aging treatment could enhance the nucleation rate of GP zones. A large amount of GP zones could be cut by dislocations, which is responsible for the highest tensile strength and elongation, as well as lower FCP rate.展开更多
TC4 titanium alloy was friction stir welded using a W-Re pin tool,and the defect-free weld was produced with proper welding parameters.The joint consists of stir zone,heat affected zone and base material.The stir zone...TC4 titanium alloy was friction stir welded using a W-Re pin tool,and the defect-free weld was produced with proper welding parameters.The joint consists of stir zone,heat affected zone and base material.The stir zone is characterized by equiaxed dynamically recrystallized α phases and transformed β phases with fine α+β lamellar microstructure.The microstructure of the heat-affected zone is similar to that of the base material,but there is an increase in the volume fraction of β.Transverse tensile strength of the joint is 92% that of the base material,and the joint is fractured in the stir zone and the fracture surface possesses typical plastic fracture characteristics.The stir zone is the weakest part of the joint,through which the tensile characteristics of the TC4 joint can be explained.展开更多
Numerical simulation combined with experimental test was carried out to analyze the pre-stretching process of the 7075 aluminum alloy sheet,from which the stress variation curves and residual stress of aluminum alloy ...Numerical simulation combined with experimental test was carried out to analyze the pre-stretching process of the 7075 aluminum alloy sheet,from which the stress variation curves and residual stress of aluminum alloy sheet in different stretch rates were obtained.The results show that the residual stress in length direction is released after unloading the stretch force,while the residual stress in width direction is released during the stretching process.The study of residual stress elimination is beneficial for optimizing stretch rate on the basis of residual stress distribution law.By comparing the variation principle of residual stress in length direction,the size range of three deformation areas and elimination percentage of residual stress were obtained.The residual stresses of clamping area and transition area are not eliminated effectively,so sawing quantity should be the sum of both the areas.The elimination rate of residual stress in even deformation area could reach 90% after choosing a proper stretch rate,which is verified by both simulation and experiment.展开更多
By utilizing the two numerical codes RFPA3 D and FLAC3 D, the effect of heterogeneity on failure mode and failure mechanism of rock around deep underground excavations under tri-axial stress is analyzed. It is found t...By utilizing the two numerical codes RFPA3 D and FLAC3 D, the effect of heterogeneity on failure mode and failure mechanism of rock around deep underground excavations under tri-axial stress is analyzed. It is found that zonal disintegration is a large scale shear-slip failure developed in deep surrounding rock mass under tri-axial stress, which is accompanied by a large amount of tensile failure. The distance between fractures and the number of fractures have a close correlation with the rock mass heterogeneity. With an increase of the homogeneity index of the rock mass, the distances between fractures decrease and the number of fractures increases. For an intact hard rock mass with relative high homogeneity, only failure mode characterized as v-shaped notches can be formed due to the intersection of intensively developed shear bands. None of the zonal disintegration can be formed due to the fact that with increasing homogeneity, the failure mechanism of rock mass is gradually dominated by shear failure rather than tensile failure.展开更多
The effective way of finding the yarn curve shape and tension of OE(open end) yarn inside the rotor is carried out and treated by dividing the yarn curve into two parts, from which the trajectory of the yarn sliding o...The effective way of finding the yarn curve shape and tension of OE(open end) yarn inside the rotor is carried out and treated by dividing the yarn curve into two parts, from which the trajectory of the yarn sliding on the navel surface is also obtained. It is pointed out that the yarn curve shape and tension will both fluctuate with the trajectory's revolving cycle inside the rotor. However, the fluctuation is not too great, so the motion can still be regarded as approximately steady for dynamic analysis.展开更多
Hot extrusion was conducted in the α+β phase region for promoting mechanical properties of Ti42Al9V0.3Y. The microstructures and tensile properties before and after hot extrusion were studied. The results show that ...Hot extrusion was conducted in the α+β phase region for promoting mechanical properties of Ti42Al9V0.3Y. The microstructures and tensile properties before and after hot extrusion were studied. The results show that the microstructure of the as-cast alloy mainly consists of massive γ phase in β matrix and the as-extruded alloy mainly consists of lamellar α2/γ, lamellar β/γ, and strip γ propagating from elongated β phase. In the as-cast alloy, the predominantly observed fracture mode is transgranular cleavage failure at room temperature and intergranular fracture at 650-750 °C. After hot extrusion, it transforms into transgranular cleavage-like failure, including translamellar cleavage and delamination. The excellent tensile properties of the as-extruded material are attributed to the obvious refined microstructure with broken YAl2 particles and the micro-crack shielding action of the TiAl lamellasome.展开更多
文摘以高速列车用14 mm A7N01P-T4铝合金为研究对象,对其激光-MIG复合焊接头的焊缝(WM)、热影响区(HAZ)两个微区以及母材(BM)进行微区拉伸、断裂韧度等性能测试,并结合金相、断口扫描等分析该种接头各区及母材的性能差异.结果表明,A7N01P-T4铝合金母材的抗拉强度最高,其次为激光-MIG复合焊接头热影响区,焊缝最差;接头热影响区的断裂韧度Jm(14)值最高,约为119.580 k J/mm2,其抵抗裂纹扩展的能力是3个区域中最强的;Shapiro-Wilk正态性检验表明,A7N01P-T4铝合金激光-MIG复合焊接头的断裂韧度测试结果具有较高的可靠性.
基金Project(51001022) supported by the National Natural Science Foundation of ChinaProject supported by Innovative Research Team in University of Liaoning Province,China
文摘The effects of pre-stretching following solution treatment on the hardness and microstructures of aged 2524 aluminium alloy at 170 ℃ were studied.Ageing hardness values under different pre-stretching conditions were measured,and the corresponding microstructures were characterized by transmission electron microscopy（TEM）.The results show that compared with unstretched samples,the peak hardness is increased and the time to reach the peak hardness is reduced with the increase of pre-strain;the number density of S（Al2CuMg） phases is increased and the length is shortened in pre-stretched alloy.Additionally,the number density of GPB zones is decreased with the increase of pre-strain in peak-aged samples.When the pre-strain is up to 5%,S phases play the predominant contribution to the peak hardness.Fine and uniformly distributed S phases lead to a higher hardness than GPB zones together with S phases existing in conventionally aged 2524 alloy.
基金Project(51171209)supported by the National Natural Science Foundation of ChinaProject(2012CB619506)supported by the National Basic Research Program of Chinasupported by the 2011 Program of Nonferrous Metals and Materials,China
文摘The tensile properties and fatigue behavior of an Al-Zn-Mg-Cu alloy were investigated by performing tensile tests and fatigue crack propagation （FCP） tests. The tensile results show that lower aging temperature modified retrogression and re-aging （RRA） process enhances the elongation, but reduces the strength of the alloy, as compared to conventional RRA process which employs peak aging temperature. Both ductility and strength, however, are increased by employing a natural aging prior to re-aging based on the former modified RRA process. Fatigue test results show that both routes reduce FCP rate. Especially, the lower re-aging temperature modified RRA process obtains the lowest FCP rate. Natural aging treatment could enhance the nucleation rate of GP zones. A large amount of GP zones could be cut by dislocations, which is responsible for the highest tensile strength and elongation, as well as lower FCP rate.
基金Project(2010CB731704) supported by the National Basic Research Program of ChinaProject supported by the Program of Excellent Team in Harbin Institute of Technology, China
文摘TC4 titanium alloy was friction stir welded using a W-Re pin tool,and the defect-free weld was produced with proper welding parameters.The joint consists of stir zone,heat affected zone and base material.The stir zone is characterized by equiaxed dynamically recrystallized α phases and transformed β phases with fine α+β lamellar microstructure.The microstructure of the heat-affected zone is similar to that of the base material,but there is an increase in the volume fraction of β.Transverse tensile strength of the joint is 92% that of the base material,and the joint is fractured in the stir zone and the fracture surface possesses typical plastic fracture characteristics.The stir zone is the weakest part of the joint,through which the tensile characteristics of the TC4 joint can be explained.
基金Project(2009GJF10028) supported by Technical Special Pilot Program of ChinaProject(CDJXS11110013) supported by the Fundamental Research Funds for the Central Universities of China
文摘Numerical simulation combined with experimental test was carried out to analyze the pre-stretching process of the 7075 aluminum alloy sheet,from which the stress variation curves and residual stress of aluminum alloy sheet in different stretch rates were obtained.The results show that the residual stress in length direction is released after unloading the stretch force,while the residual stress in width direction is released during the stretching process.The study of residual stress elimination is beneficial for optimizing stretch rate on the basis of residual stress distribution law.By comparing the variation principle of residual stress in length direction,the size range of three deformation areas and elimination percentage of residual stress were obtained.The residual stresses of clamping area and transition area are not eliminated effectively,so sawing quantity should be the sum of both the areas.The elimination rate of residual stress in even deformation area could reach 90% after choosing a proper stretch rate,which is verified by both simulation and experiment.
基金supported by the National Natural Science Foundation of China (Nos. 51304036, 51222401 and 51174045)the Fundamental Research Funds for the Central Universities of China(Nos. N120101001 and N120601002)+1 种基金the National Basic Research Program of China (No. 2013CB227900)the China-South Africa Joint Research Program (No. 2012DFG71060)
文摘By utilizing the two numerical codes RFPA3 D and FLAC3 D, the effect of heterogeneity on failure mode and failure mechanism of rock around deep underground excavations under tri-axial stress is analyzed. It is found that zonal disintegration is a large scale shear-slip failure developed in deep surrounding rock mass under tri-axial stress, which is accompanied by a large amount of tensile failure. The distance between fractures and the number of fractures have a close correlation with the rock mass heterogeneity. With an increase of the homogeneity index of the rock mass, the distances between fractures decrease and the number of fractures increases. For an intact hard rock mass with relative high homogeneity, only failure mode characterized as v-shaped notches can be formed due to the intersection of intensively developed shear bands. None of the zonal disintegration can be formed due to the fact that with increasing homogeneity, the failure mechanism of rock mass is gradually dominated by shear failure rather than tensile failure.
文摘The effective way of finding the yarn curve shape and tension of OE(open end) yarn inside the rotor is carried out and treated by dividing the yarn curve into two parts, from which the trajectory of the yarn sliding on the navel surface is also obtained. It is pointed out that the yarn curve shape and tension will both fluctuate with the trajectory's revolving cycle inside the rotor. However, the fluctuation is not too great, so the motion can still be regarded as approximately steady for dynamic analysis.
基金Project supported by the National Postdoctoral Foundation of Chinathe Youth Science and Technology Project of Harbin (No 2008RFQXG040),China
文摘Hot extrusion was conducted in the α+β phase region for promoting mechanical properties of Ti42Al9V0.3Y. The microstructures and tensile properties before and after hot extrusion were studied. The results show that the microstructure of the as-cast alloy mainly consists of massive γ phase in β matrix and the as-extruded alloy mainly consists of lamellar α2/γ, lamellar β/γ, and strip γ propagating from elongated β phase. In the as-cast alloy, the predominantly observed fracture mode is transgranular cleavage failure at room temperature and intergranular fracture at 650-750 °C. After hot extrusion, it transforms into transgranular cleavage-like failure, including translamellar cleavage and delamination. The excellent tensile properties of the as-extruded material are attributed to the obvious refined microstructure with broken YAl2 particles and the micro-crack shielding action of the TiAl lamellasome.
