An attempt has been made to study the tailor welded blanks （TWBs） made by friction stir welding （FSW） with five different tool pin profiles. The formability of welded blanks was evaluated at constant FSW process p...An attempt has been made to study the tailor welded blanks （TWBs） made by friction stir welding （FSW） with five different tool pin profiles. The formability of welded blanks was evaluated at constant FSW process parameters. It has been found that the welded blanks with square pin profile tool produced better formability properties as compared to other tool pin profiles. It was found that the pulsating action of the square pin profile is said to be the reason for this improvement. A microstructural evaluation performed on the blanks revealed that the stir zone created by taper cylindrical and stepped cylindrical tools was less homogeneous than that of the square tool, resulting in less formability. The limiting dome height （LDH） of square pin profile tool was found to be 14 mm while those of taper cylindrical and stepped cylindrical tools are 12.5 mm and 12.4 mm, respectively.展开更多
The differences in the microstructure and elevated temperature tensile properties of gravity die cast,squeeze cast,and semi-solid thixoformed Al-Si-Cu-Mn-Fe alloys after thermal exposure at 300℃were discussed.The res...The differences in the microstructure and elevated temperature tensile properties of gravity die cast,squeeze cast,and semi-solid thixoformed Al-Si-Cu-Mn-Fe alloys after thermal exposure at 300℃were discussed.The results demonstrate that the elevated temperature tensile properties of semi-solid thixoformed alloys were significantly higher than those of gravity die cast and squeeze cast alloys,especially after thermal exposure for 100 h.The ultimate tensile strength(UTS)of semi-solid thixoformed alloys after thermal exposure at 300℃for 0.5,10 and 100 h were 181,122 and 110 MPa,respectively.The UTS values of semi-solid thixoformed alloys were higher than those of heat resistant aluminum alloys used in commercial applications.The enhanced elevated temperature tensile properties of semi-solid thixoformed experimental alloys after thermal exposure can be attributed to the combined reinforcement of precipitation strengthening and grain boundary strengthening due to thermally stable intermetallic phases as well as suitable grain size.展开更多
Tensile properties with different thermoforming conditions and deformation mechanism at thermoforming temperatures of automotive needlepunched carpets made up of three layers of different materials were reported.Inves...Tensile properties with different thermoforming conditions and deformation mechanism at thermoforming temperatures of automotive needlepunched carpets made up of three layers of different materials were reported.Investigations on the tensile properties were performed as a function of thermoforming temperature,extensile speed and fiber orientation based on an orthogonal experiment design.The experimental results show that the automotive carpets are rate-dependent anisotropic one and very sensitive to the forming temperature.The tensile properties are strongly depended on the forming temperature when compared with the extensile speed and the fiber orientation.Experiments only varying with the temperature were performed because of the dominative effect of the temperature.Different deformation performances were observed with different temperatures.Deformation mechanisms at the thermoforming temperatures were presented to explain the nonlinear trend of the ultimate elongation with the temperatures based on the combination of the experimental observations and the corresponding polymer theories.展开更多
Some materials form better than others, moreover, a material that has the best formability for one stamping may behave very poorly in a stamping of another Configuration. The forming limit of a metal sheet is generall...Some materials form better than others, moreover, a material that has the best formability for one stamping may behave very poorly in a stamping of another Configuration. The forming limit of a metal sheet is generally given in terms of the limiting principal strains under different loading conditions and represented by the so-called FLD （forming limit diagram）. In view of the difficulty to experimentally determine the forming limits, many researchers have sought to predict FLD. The formability of sheet metal has frequently been expressed by the value of strain hardening exponent and plastic anisotropy ratio. The stress-strain and hardening behaviour of a material is very important in determining its resistance to plastic instability. For these reasons, extensive test programs are often carried out in an attempt to correlate material formability with value of some mechanical properties. In this study, mechanical properties and the FLD of the AMS 5596 sheet metal was determined by using uniaxial tensile test and Marciniak＇s flat bottomed punch test respectively.展开更多
基金financial support under the SERC scheme (SR/S3/MERC0110/2009 dated July 30,2010) to Dr M J DAVIDSON
文摘An attempt has been made to study the tailor welded blanks （TWBs） made by friction stir welding （FSW） with five different tool pin profiles. The formability of welded blanks was evaluated at constant FSW process parameters. It has been found that the welded blanks with square pin profile tool produced better formability properties as compared to other tool pin profiles. It was found that the pulsating action of the square pin profile is said to be the reason for this improvement. A microstructural evaluation performed on the blanks revealed that the stir zone created by taper cylindrical and stepped cylindrical tools was less homogeneous than that of the square tool, resulting in less formability. The limiting dome height （LDH） of square pin profile tool was found to be 14 mm while those of taper cylindrical and stepped cylindrical tools are 12.5 mm and 12.4 mm, respectively.
基金financially supported by the National Natural Science Foundation of China(Nos.51704084,52074131)the Science and Technology Plan of Guizhou Province,China(Nos.ZK2021(267),ZK2021(067))the Cultivation Project of Guizhou University,China(No.2019(23))。
文摘The differences in the microstructure and elevated temperature tensile properties of gravity die cast,squeeze cast,and semi-solid thixoformed Al-Si-Cu-Mn-Fe alloys after thermal exposure at 300℃were discussed.The results demonstrate that the elevated temperature tensile properties of semi-solid thixoformed alloys were significantly higher than those of gravity die cast and squeeze cast alloys,especially after thermal exposure for 100 h.The ultimate tensile strength(UTS)of semi-solid thixoformed alloys after thermal exposure at 300℃for 0.5,10 and 100 h were 181,122 and 110 MPa,respectively.The UTS values of semi-solid thixoformed alloys were higher than those of heat resistant aluminum alloys used in commercial applications.The enhanced elevated temperature tensile properties of semi-solid thixoformed experimental alloys after thermal exposure can be attributed to the combined reinforcement of precipitation strengthening and grain boundary strengthening due to thermally stable intermetallic phases as well as suitable grain size.
基金Supported by National Natural Science Foundation of China(No.50305020)
文摘Tensile properties with different thermoforming conditions and deformation mechanism at thermoforming temperatures of automotive needlepunched carpets made up of three layers of different materials were reported.Investigations on the tensile properties were performed as a function of thermoforming temperature,extensile speed and fiber orientation based on an orthogonal experiment design.The experimental results show that the automotive carpets are rate-dependent anisotropic one and very sensitive to the forming temperature.The tensile properties are strongly depended on the forming temperature when compared with the extensile speed and the fiber orientation.Experiments only varying with the temperature were performed because of the dominative effect of the temperature.Different deformation performances were observed with different temperatures.Deformation mechanisms at the thermoforming temperatures were presented to explain the nonlinear trend of the ultimate elongation with the temperatures based on the combination of the experimental observations and the corresponding polymer theories.
文摘Some materials form better than others, moreover, a material that has the best formability for one stamping may behave very poorly in a stamping of another Configuration. The forming limit of a metal sheet is generally given in terms of the limiting principal strains under different loading conditions and represented by the so-called FLD （forming limit diagram）. In view of the difficulty to experimentally determine the forming limits, many researchers have sought to predict FLD. The formability of sheet metal has frequently been expressed by the value of strain hardening exponent and plastic anisotropy ratio. The stress-strain and hardening behaviour of a material is very important in determining its resistance to plastic instability. For these reasons, extensive test programs are often carried out in an attempt to correlate material formability with value of some mechanical properties. In this study, mechanical properties and the FLD of the AMS 5596 sheet metal was determined by using uniaxial tensile test and Marciniak＇s flat bottomed punch test respectively.
