Hot stretch-creep forming (SCF) is a novel technique to produce hard-to-form thin-walled metal components. Comprehensively considering the analysis results of the springback angle, yield strength and microstructure,...Hot stretch-creep forming (SCF) is a novel technique to produce hard-to-form thin-walled metal components. Comprehensively considering the analysis results of the springback angle, yield strength and microstructure, four hot SCF process parameters including temperature, stretch velocity, post stretch percentage and dwelling time of a Ti-6Al-4V alloy sheet were optimized using an orthogonal experiment. The results reveal that temperature is the most important factor on springback angle. The yield strength of the deformed material in 0° direction increases, while those in directions of 45° and 90° fluctuate around the original value. After hot SCF, the shape of some a phases changes from short thin grains to long slender ones, and the microhardness changes very little. The optimized parameters with temperature of 700 ℃, stretch velocity of 5 mm/min, post stretch percentage of 2% and dwelling time of 8 min are achieved finally.展开更多
GMT-sheet is used in automobile bumper with high rigidity and strength, and its joining strength is influenced by lap length, one of the joined molding conditions. Fracture strength was calculated by dividing fracture...GMT-sheet is used in automobile bumper with high rigidity and strength, and its joining strength is influenced by lap length, one of the joined molding conditions. Fracture strength was calculated by dividing fracture load with cross-sectional area. Total five repeated measurements were made to obtain the average value. Tensile test was conducted at room temperature for 10 specimens. In addition, the effect of compression ratio on creep and tensile performance during lap joined molding was discussed. With increasing lap length, the lap joining efficiency of GMT-sheet was increased. However, higher compression ratio reduced the joining efficiency. Creep test on GMT-sheet showed abrupt fracture without tertiary creep. This can be explained by the weak thermal resistance of the resin. If GMT-sheet was exposed to high temperature for a long time, it was easily failed by external force.展开更多
基金Project(51175022)supported by the National Natural Science Foundation of ChinaProject(51318040315)supported by the National Defense Pre-research of China+1 种基金Project(09000114)supported by Initial Funding for the Doctoral Program of BIGCProject(E-a-2014-13)supported by BIGC Key Project
文摘Hot stretch-creep forming (SCF) is a novel technique to produce hard-to-form thin-walled metal components. Comprehensively considering the analysis results of the springback angle, yield strength and microstructure, four hot SCF process parameters including temperature, stretch velocity, post stretch percentage and dwelling time of a Ti-6Al-4V alloy sheet were optimized using an orthogonal experiment. The results reveal that temperature is the most important factor on springback angle. The yield strength of the deformed material in 0° direction increases, while those in directions of 45° and 90° fluctuate around the original value. After hot SCF, the shape of some a phases changes from short thin grains to long slender ones, and the microhardness changes very little. The optimized parameters with temperature of 700 ℃, stretch velocity of 5 mm/min, post stretch percentage of 2% and dwelling time of 8 min are achieved finally.
文摘GMT-sheet is used in automobile bumper with high rigidity and strength, and its joining strength is influenced by lap length, one of the joined molding conditions. Fracture strength was calculated by dividing fracture load with cross-sectional area. Total five repeated measurements were made to obtain the average value. Tensile test was conducted at room temperature for 10 specimens. In addition, the effect of compression ratio on creep and tensile performance during lap joined molding was discussed. With increasing lap length, the lap joining efficiency of GMT-sheet was increased. However, higher compression ratio reduced the joining efficiency. Creep test on GMT-sheet showed abrupt fracture without tertiary creep. This can be explained by the weak thermal resistance of the resin. If GMT-sheet was exposed to high temperature for a long time, it was easily failed by external force.