低碳钢丝的可拉拔性

在近20多年间,北美钢铁工业用废钢炼钢已有了较大的发展。1970年,每浇注100吨钢中购买的废钢有30吨,到1986年,每100吨铸钢中废钢数量已增至48吨。废钢量的增加,无疑钢中不利元素也会增多。

夹杂物对304不锈钢可拉拔性的影响

采用熔化自耗电极,在水冷铸模内进行电渣重熔(ESR),这可以看作是一种利用熔化渣精炼金属的方法。借助于电流通过液态渣,液态渣起电阻作用产生重熔所需热能,当渣的温度高于金属液相线温度时,电极端部熔化。

Effect of wire diameter compression ratio on drawing deformation of micro copper wire

A crystal plasticity finite element model was developed for the drawing deformation of pure copper micro wire,based on rate-dependent crystal plasticity theory.The impact of wire diameter compression ratio on the micro-mechanical deformation behavior during the wire drawing process was investigated.Results indicate that the internal deformation and slip of the drawn wire are unevenly distributed,forming distinct slip and non-slip zones.Additionally,horizontal strain concentration bands develop within the drawn wire.As the wire diameter compression ratio increases,the strength of the slip systems and the extent of slip zones inside the deformation zone also increase.However,the fluctuating stress state,induced by contact pressure and frictional stress,results in a rough and uneven wire surface and diminishes the stability of the drawing process.

Preparation,microstructure and degradation behavior of Mg−2Zn−0.4Sc−0.2Zr alloy wire

A biodegradable Mg−2Zn−0.4Sc−0.2Zr(ZK20−0.4Sc)alloy wire with a diameter of 0.5 mm was prepared by a combination of hot extrusion and cold-drawing.The average grain size of ZK20−0.4Sc alloy wire on the longitudinal section along the drawing direction is approximately 7.3μm.The texture results show relatively strong<1020>and weak<1010>fiber texture components parallel to the drawing direction.The ZK20−0.4Sc alloy wire exhibits better mechanical properties with the tensile strength,yield strength and elongate of(329±2)MPa,(287±2)MPa and(14.2±0.5)%,respectively.The better mechanical properties are mainly attributed to the grain refinement strengthening,dislocation strengthening and precipitation strengthening.With the immersion time increasing to 14 d,the corrosion type transfers from filament corrosion and pitting corrosion to severe localized corrosion.

Application of ultra-smooth composite diamond film coated WC-Co drawing dies under water-lubricating conditions

A specific revised HFCVD apparatus and a novel process combining HFCVD and polishing technique were presented to deposit the micro-and nano-crystalline multilayered ultra-smooth diamond（USCD） film on the interior-hole surface of WC-Co drawing dies with aperture ranging from d1.0 mm to 60 mm.Characterization results indicate that the surface roughness values（Ra） in the entry zone,drawing zone and bearing zone of as-fabricated USCD coated drawing die were measured as low as 25.7,23.3 and 25.5 nm,respectively.Furthermore,the friction properties of USCD films were examined in both dry sliding and water-lubricating conditions,and the results show that the USCD film presents much superior friction properties.Its friction coefficients against ball-bearing steel,copper and silicon nitride balls（d4 mm）,is always lower than that of microcrystalline diamond（MCD） or WC-Co sample,regardless of the lubricating condition.Meanwhile,it still presents competitive wear resistance with the MCD films.Finally,the working lifetime and performance of as-fabricated USCD coated drawing dies were examined under producing low-carbon steel pipes in dry-sliding and water-lubricating conditions.Under the water-lubricating drawing condition,its production significantly increases by about 20 times compared with the conventional WC-Co drawing dies.

Effects of annealing on mechanical properties and degradation behavior of biodegradable JDBM magnesium alloy wires

Mg−Nd−Zn−Zr magnesium alloy(JDBM)has been studied widely as biodegradable medical material.To process high quality JDBM wires,effects of annealing on the mechanical properties and degradation behavior after drawing were studied by microscopic observations,tensile and immersion tests.The as-extruded wires with a diameter of 3 mm could be drawn up to 9 passes without annealing until 125%cumulative drawing deformation.Complete recrystallization occurred after annealing at 325℃ for 30 min,350℃ for 5 min or 450℃for 3 min,respectively.Room temperature tensile tests and simulated body fluid immersion tests showed that annealing at slightly elevated temperature for short time could obtain better properties due to the finer grain size and more dispersive distribution of precipitates.For this study,annealing at 350℃ for 5 min is the best parameters which can be utilized to further fabricate fine wires.

Visualization of pullout behaviour of geogrid in sand with emphasis on size effect of protrusive junctions

Geogrid has been extensively used in geotechnical engineering practice due to its effectiveness and economy. Deep insight into the interaction between the backfill soil and the geogrid is of great importance for proper design and construction of geogrid reinforced earth structures. Based on the calibrated model of sand and geogrid, a series of numerical pullout tests are conducted using PFC^(3D) under special considerations of particle angularity and aperture geometry of the geogrid. In this work, interface characteristics regarding the displacement and contact force developed among particles and the deformation and force distribution along the geogrid are all visualized with PFC^(3D) simulations so that new understanding on how geogrid-soil interaction develops under pullout loads can be obtained. Meanwhile, a new variable named fabric anisotropy coefficient is introduced to evaluate the inherent relationship between macroscopic strength and microscopic fabric anisotropy. A correlation analysis is adopted to compare the accuracy between the newly-proposed coefficient and the most commonly used one. Furthermore, additional pullout tests on geogrid with four different joint protrusion heights have been conducted to investigate what extent and how vertical reinforcement elements may result in reinforcement effects from perspectives of bearing resistance contribution, energy dissipation, as well as volumetric response. Numerical results show that both the magnitude and the directional variation of normal contact forces govern the development of macroscopic strength and the reinforcing effects of joint protrusion height can be attributed to the accelerated energy dissipation across the particle assembly and the intensive mobilization of the geogrid.

Exploration on Internal Inlaying Drip Irrigation Pipe and Standards

In the test, internal inlay drip irrigation pipes with different wal thicknesses or diameters （￠at 12 mm and 16 mm） were tested under varying tension forces and it was concluded that 90 N is the rational one. What’s more, the smal er drip-irrigation inner diameter, the thinner wal thickness, and the higher tension force, the lower acceptability, and the larger drip-irrigation inner diameter, the thicker wal thickness, and the lower tension force, the higher acceptability. The causes were analyzed in the research, including manufacturing technique leading to disqualifica-tion and different specifications with the same demands on techniques, and inadap-tation to tension force at 130 N.

Wear Behavior of Diamond-Coated Drawing Dies

The failure behavior of diamond-coated die was investigated experimentally and analytically through finite element method (FEM) simulation in the present work. Diamond coatings were fabricated by straight hot filament chemical vapor deposition (CVD) passing through the interior hole of the drawing die using a mixture of hydrogen and acetone as source gases. The performance tests were made under real drawing condition. Scanning electron microscopy (SEM) was used for the study of coating wear after die service. The coating wear appears on two regions of the reduction zone: one is near the entrance where the contact begins, and the other is at the end of the reduction zone. FEM simulation was made for calculating the von Mises stresses distribution on the coating and substrate during the drawing process. The present work was of great practical significance for the improvement of drawing performance of diamond-coated drawing dies.

Parametric study on the axial performance of a fully grouted cable bolt with a new pull-out test

Modified cable bolts are commonly used in underground mines due to their superior performance in preventing bed separation when compared with plain strands. To better test the axial performance of a wide range of cable bolts,a new laboratory short encapsulation pull test(LSEPT) facility was developed. The facility simulates the interaction between cable bolts and surrounding rock mass,using artificial rock cylinders with a diameter of 300 mm in which the cable bolt is grouted. Furthermore,the joint where the load is applied is left unconstrained to allow shear slippage at the cable/grout or grout/rock interface.Based on this apparatus,a series of pull tests were undertaken using the MW9 modified bulb cable bolt.Various parameters including embedment length,test material strength and borehole size were evaluated. It was found that within a limited range of 360 mm,there is a linear relationship between the maximum bearing capacity of the cable bolt and embedment length. Beyond 360 mm,the peak capacity continues to rise but with a much lower slope. When the MW9 cable bolt was grouted in a weak test material,failure always took place along the grout/rock interface. Interestingly,increasing the borehole diameter from 42 to 52 m in weak test material altered the failure mode from grout/rock interface to cable/grout interface and improved the performance in terms of both peak and residual capacity.