Automatic profiling control using a boom-type roadheader requires an understanding of horizontal and vertical swing angles of the cutting boom. In this study the vertical angle of the cutting boom is discussed. First,...Automatic profiling control using a boom-type roadheader requires an understanding of horizontal and vertical swing angles of the cutting boom. In this study the vertical angle of the cutting boom is discussed. First, a vertical swing detection model for the cutting boom is established. Then, a kinematic analysis of the vertical swing mechanism is made and formulae describing the geometrical relationship between the vertical swing of the cutting boom and the telescopic length of vertical hydraulic lift cylinders and vertical swing angle of the boom are presented. Various factors such as complexity of the calculation model, the difficulty of installing the sensor and the cost are compared for two methods. Finally, directly measuring the vertical swing angle of the cutting boom with a tilt sensor is decided to be the more simple and effective method. The detection sensitivity and the vertical cutting error of a tilt sensor are studied. Vibration tests on an EBZ160 roadheader were performed in a coal mine. The characteristic vibration frequencies are analyzed. A design of a vibration isolation mount for the tilt sensor is presented. It makes the detection device work more reliably under conditions where vibration is present and lays a foundation for the implementation of an automatic roadhead cutter. A tilt sensor is installed on an EBZ160 and an EBZ200, and experiments have been done in a coal mine. The re- suits show that the experimental result is favorable and achieves the goal of automatic control of the vertical swing of the cutting boom.展开更多
The microstructure formation and grains refinement of two Mg-based alloys,i.e.AZ31 and AZ91D,were reported using an electromagnetic vibration(EMV) technique.These two alloys were solidified at various vibration freque...The microstructure formation and grains refinement of two Mg-based alloys,i.e.AZ31 and AZ91D,were reported using an electromagnetic vibration(EMV) technique.These two alloys were solidified at various vibration frequencies and the microstructures were observed.The average size of grains was quantitatively measured as a function of vibration frequencies. Moreover,the grain size distribution was outlined versus number fraction.A novel model was proposed to account for the microstructure formation and grain refinement when considering the significant difference of the electrical resistivity properties of the solid and the liquid during EMV processing in the semisolid state.The remarkable difference originates uncoupled movement between the mobile solid and the sluggish liquid,which can activate melt flow.The microstructure evolution can be well explained when the fluid flow intensity versus vibration frequency is taken into account.Moreover,the influence of the static magnetic field on texture formation is also considered,which plays an important role at higher vibration frequencies.展开更多
Glass-forming ability is a long-standing concern in the field of metallic glasses(MGs),which greatly limits their maximum casting size and extensive applications.In this work,we report an ultrasonic-assisted rapid col...Glass-forming ability is a long-standing concern in the field of metallic glasses(MGs),which greatly limits their maximum casting size and extensive applications.In this work,we report an ultrasonic-assisted rapid cold welding of bulk MGs without using any additives.MGs with various compositions are welded together under a 20,000-Hz highfrequency ultrasonic vibration without losing their amorphous nature.The ultrasonic technology offers the advantages of rapid bonding(<1 s)at low temperature(near room temperature)and low stress(<1 MPa).According to the phenomenon observed in the experiment,the activated fresh atoms diffuse through the broken channel port under continuous rupture of the oxide layer,and the ultrasonic vibration accelerates the atomic-diffusion process.Finally,stable bonding of the MG interface is realized.This universal ultrasonic-assisted welding process can realize the composition design of dissimilar MGs as well as tuning of new materials with new performance.展开更多
基金support from China University of Mining and Technology (Beijing)Financial supports for this work provided by the National Hi-tech Research and Development Program of China (No.2008AA062201)
文摘Automatic profiling control using a boom-type roadheader requires an understanding of horizontal and vertical swing angles of the cutting boom. In this study the vertical angle of the cutting boom is discussed. First, a vertical swing detection model for the cutting boom is established. Then, a kinematic analysis of the vertical swing mechanism is made and formulae describing the geometrical relationship between the vertical swing of the cutting boom and the telescopic length of vertical hydraulic lift cylinders and vertical swing angle of the boom are presented. Various factors such as complexity of the calculation model, the difficulty of installing the sensor and the cost are compared for two methods. Finally, directly measuring the vertical swing angle of the cutting boom with a tilt sensor is decided to be the more simple and effective method. The detection sensitivity and the vertical cutting error of a tilt sensor are studied. Vibration tests on an EBZ160 roadheader were performed in a coal mine. The characteristic vibration frequencies are analyzed. A design of a vibration isolation mount for the tilt sensor is presented. It makes the detection device work more reliably under conditions where vibration is present and lays a foundation for the implementation of an automatic roadhead cutter. A tilt sensor is installed on an EBZ160 and an EBZ200, and experiments have been done in a coal mine. The re- suits show that the experimental result is favorable and achieves the goal of automatic control of the vertical swing of the cutting boom.
文摘The microstructure formation and grains refinement of two Mg-based alloys,i.e.AZ31 and AZ91D,were reported using an electromagnetic vibration(EMV) technique.These two alloys were solidified at various vibration frequencies and the microstructures were observed.The average size of grains was quantitatively measured as a function of vibration frequencies. Moreover,the grain size distribution was outlined versus number fraction.A novel model was proposed to account for the microstructure formation and grain refinement when considering the significant difference of the electrical resistivity properties of the solid and the liquid during EMV processing in the semisolid state.The remarkable difference originates uncoupled movement between the mobile solid and the sluggish liquid,which can activate melt flow.The microstructure evolution can be well explained when the fluid flow intensity versus vibration frequency is taken into account.Moreover,the influence of the static magnetic field on texture formation is also considered,which plays an important role at higher vibration frequencies.
基金supported by the Key Basic and Applied Research Program of Guangdong Province,China(2019B030302010)the National Natural Science Foundation of China(51871157,51971150 and 51775351)+2 种基金the Science and Technology Innovation Commission Shenzhen(JCYJ20170412111216258)the National Key Research and Development Program of China(2018YFA0703605)Shenzhen Basic Research Project(JCYJ20190808152409578).
文摘Glass-forming ability is a long-standing concern in the field of metallic glasses(MGs),which greatly limits their maximum casting size and extensive applications.In this work,we report an ultrasonic-assisted rapid cold welding of bulk MGs without using any additives.MGs with various compositions are welded together under a 20,000-Hz highfrequency ultrasonic vibration without losing their amorphous nature.The ultrasonic technology offers the advantages of rapid bonding(<1 s)at low temperature(near room temperature)and low stress(<1 MPa).According to the phenomenon observed in the experiment,the activated fresh atoms diffuse through the broken channel port under continuous rupture of the oxide layer,and the ultrasonic vibration accelerates the atomic-diffusion process.Finally,stable bonding of the MG interface is realized.This universal ultrasonic-assisted welding process can realize the composition design of dissimilar MGs as well as tuning of new materials with new performance.
