In order to obtain a new-type short cylindrical cup-shaped flexspline that can be applied to space mechanisms,the APDL language of ANSYS software was employed to develop a parameterized equivalent contact model betwee...In order to obtain a new-type short cylindrical cup-shaped flexspline that can be applied to space mechanisms,the APDL language of ANSYS software was employed to develop a parameterized equivalent contact model between a flexspline and a wave generator. The validity of the parameterized equivalent contact model was verified by comparing the results of the analytic value of the contact model and the value calculated by the theoretical formula. The curvilinear trend of stress was obtained by changing the structural parameter of the flexspline. Based on the curvilinear trend of stress,multi-objective optimizations of key structural parameters were achieved. Flexspline,wave generator,and circular spline of a new 32-type short cylindrical cup-shaped harmonic reducer were designed and manufactured. A performance test bench to carry out tests on the harmonic reducer was designed. Contrast experiments were implemented to determine the efficiency of the new 32-type short cylindrical cup-shaped harmonic reducer and the conventional 32-type harmonic reducer under different conditions. The experimental results reveal that there is approximately equality in terms of efficiency between the new 32-type short cylindrical cup-shaped harmonic reducer and the conventional 32-type harmonic reducer. The volume of the flexspline of the new 32-type short cylindrical cup-shaped harmonic reducer is reduced by approximately 30% through multi-objective optimization. When the new 32-type short cylindrical cup-shaped harmonic reducer is used on the wheel of a rover prototype,the mass of the wheel hub is decreased by 0.42 kg. Test analysis of wheel motion verifies that the new 32-type short cylindrical cup-shaped harmonic reducer can meet the requirements regarding bearing capacity and efficiency.展开更多
Analysis as well as application of ultra-high pressure hydraulic system and elements has become a trend. The structure and operation principle of a new type of ultra-high pressure pipe joint is introduced. The structu...Analysis as well as application of ultra-high pressure hydraulic system and elements has become a trend. The structure and operation principle of a new type of ultra-high pressure pipe joint is introduced. The structure of the new type of ultra-high pressure pipe joint is simple and is easy to be produced. The finite element model on two working conditions( preload condition with 30 N·m torque and static-loading condition with 70 MPa pressure) is built and computed. The width of contact area,the equivalent stress status,as well as the contact pressure status are plotted and analyzed. According to the national standard,test on air-tightness,blasting,and cyclic endurance is conducted and the results show that the new type of ultra-high pressure pipe joint has the sealability for ultra-high pressure up to 70 MPa,and the DN6 ultra-high pressure pipe joint can provide effective seal under70 MPa fluid pressure. The research can provide a thinking and method on designing ultra-high pressure pipe joint and push forward the development of ultra-high pressure hydraulic system.展开更多
基金Project(2010DFR70270) supported by the International Science and Technology Cooperation Project with RussiaProjects(50975059,61005080) supported by the National Natural Science Foundation of China+2 种基金Project(B07018) supported by "111" Program of ChinaProject(SKLRS200801A02) supported by the Foundation of State Key Laboratory of Robotics and System (Harbin Institute of Technology),ChinaProject(HIT2009061) supported by the Key Subject Laboratory Open Fund of China
文摘In order to obtain a new-type short cylindrical cup-shaped flexspline that can be applied to space mechanisms,the APDL language of ANSYS software was employed to develop a parameterized equivalent contact model between a flexspline and a wave generator. The validity of the parameterized equivalent contact model was verified by comparing the results of the analytic value of the contact model and the value calculated by the theoretical formula. The curvilinear trend of stress was obtained by changing the structural parameter of the flexspline. Based on the curvilinear trend of stress,multi-objective optimizations of key structural parameters were achieved. Flexspline,wave generator,and circular spline of a new 32-type short cylindrical cup-shaped harmonic reducer were designed and manufactured. A performance test bench to carry out tests on the harmonic reducer was designed. Contrast experiments were implemented to determine the efficiency of the new 32-type short cylindrical cup-shaped harmonic reducer and the conventional 32-type harmonic reducer under different conditions. The experimental results reveal that there is approximately equality in terms of efficiency between the new 32-type short cylindrical cup-shaped harmonic reducer and the conventional 32-type harmonic reducer. The volume of the flexspline of the new 32-type short cylindrical cup-shaped harmonic reducer is reduced by approximately 30% through multi-objective optimization. When the new 32-type short cylindrical cup-shaped harmonic reducer is used on the wheel of a rover prototype,the mass of the wheel hub is decreased by 0.42 kg. Test analysis of wheel motion verifies that the new 32-type short cylindrical cup-shaped harmonic reducer can meet the requirements regarding bearing capacity and efficiency.
基金Supported by the 2015 Industrial Transformation and Upgrading of Strong Base Project(TC150B5C0-29)the National Key Basic Research Program of China(2014CB046400)
文摘Analysis as well as application of ultra-high pressure hydraulic system and elements has become a trend. The structure and operation principle of a new type of ultra-high pressure pipe joint is introduced. The structure of the new type of ultra-high pressure pipe joint is simple and is easy to be produced. The finite element model on two working conditions( preload condition with 30 N·m torque and static-loading condition with 70 MPa pressure) is built and computed. The width of contact area,the equivalent stress status,as well as the contact pressure status are plotted and analyzed. According to the national standard,test on air-tightness,blasting,and cyclic endurance is conducted and the results show that the new type of ultra-high pressure pipe joint has the sealability for ultra-high pressure up to 70 MPa,and the DN6 ultra-high pressure pipe joint can provide effective seal under70 MPa fluid pressure. The research can provide a thinking and method on designing ultra-high pressure pipe joint and push forward the development of ultra-high pressure hydraulic system.