Four kinds of Cu-based composites with different mass ratios of graphite and WS2 as lubricants were fabricated by hot-pressing method. Electrical sliding wear behaviors of the composites were investigated using a bloc...Four kinds of Cu-based composites with different mass ratios of graphite and WS2 as lubricants were fabricated by hot-pressing method. Electrical sliding wear behaviors of the composites were investigated using a block-on-ring tribometer rubbing against Cu-5%Ag alloy ring. The results demonstrated that 800 ~C was the optimum sintering temperature for Cu-graphite-WS2 dual-lubricant composites to obtain the best comprehensive properties of mechanical strength and lubrication performance. Contact voltage drops of the Cu-based composites increased with increasing the mass ratio of WS2 to graphite. The Cu-based composite with 20% graphite and 10% WS2 showed the best wear resistance due to the excellent synergetic lubricating effect of graphite and WS2. The reasonable addition of WS2 into the Cu-graphite composite can remarkably improve the wear resistance without much rise of electrical energy loss which provides a novel principle of designing suitable sliding electrical contact materials for industrial applications.展开更多
In order to more accurately predict the contact fatigue life of rolling bearing, a prediction method of fatigue life of rolling bearing is proposed based on elastohydrodynamic lubrication (EHL), the 3-paameter Weibu...In order to more accurately predict the contact fatigue life of rolling bearing, a prediction method of fatigue life of rolling bearing is proposed based on elastohydrodynamic lubrication (EHL), the 3-paameter Weibull distribution ad fatigue strength. First,the contact stress considering elliptical EHL is obtained by mapping film pressure onto the Hertz zone. Then,the basic strength model of rolling bearing based on the 3-parameter Weibull distribution is deduced by the series connection reliability theory. Considering the effect of the type of stress, variation of shape and fuctuation of load, the mathematical models of the 尸 -tS-TV curve of the minimum life and the characteristic life for rolling bearing are established, respectively, and thus the prediction model of fatigue life of rolling bearing based on the 3-paameter Weibull distribution and fatigue strength is further deduced. Finally, the contact fatigue life obtained by the proposed method ad the latest international standard (IS0281: 2007) about the fatigue life prediction of rolling bearing are compared with those obtained by the statistical method. Results show that the proposed prediction method is effective and its relative error is smaier than that of the latest international standard (IS0281: 2007) with reliability R 〉 0. 93.展开更多
基金Projects(9102601860979017) supported by the National Natural Science Foundation of ChinaProject(20110111110015) supported by the Doctoral Fund of Ministry of Education of China
文摘Four kinds of Cu-based composites with different mass ratios of graphite and WS2 as lubricants were fabricated by hot-pressing method. Electrical sliding wear behaviors of the composites were investigated using a block-on-ring tribometer rubbing against Cu-5%Ag alloy ring. The results demonstrated that 800 ~C was the optimum sintering temperature for Cu-graphite-WS2 dual-lubricant composites to obtain the best comprehensive properties of mechanical strength and lubrication performance. Contact voltage drops of the Cu-based composites increased with increasing the mass ratio of WS2 to graphite. The Cu-based composite with 20% graphite and 10% WS2 showed the best wear resistance due to the excellent synergetic lubricating effect of graphite and WS2. The reasonable addition of WS2 into the Cu-graphite composite can remarkably improve the wear resistance without much rise of electrical energy loss which provides a novel principle of designing suitable sliding electrical contact materials for industrial applications.
基金The National Defense Advance Research Program(No.81302XXX)
文摘In order to more accurately predict the contact fatigue life of rolling bearing, a prediction method of fatigue life of rolling bearing is proposed based on elastohydrodynamic lubrication (EHL), the 3-paameter Weibull distribution ad fatigue strength. First,the contact stress considering elliptical EHL is obtained by mapping film pressure onto the Hertz zone. Then,the basic strength model of rolling bearing based on the 3-parameter Weibull distribution is deduced by the series connection reliability theory. Considering the effect of the type of stress, variation of shape and fuctuation of load, the mathematical models of the 尸 -tS-TV curve of the minimum life and the characteristic life for rolling bearing are established, respectively, and thus the prediction model of fatigue life of rolling bearing based on the 3-paameter Weibull distribution and fatigue strength is further deduced. Finally, the contact fatigue life obtained by the proposed method ad the latest international standard (IS0281: 2007) about the fatigue life prediction of rolling bearing are compared with those obtained by the statistical method. Results show that the proposed prediction method is effective and its relative error is smaier than that of the latest international standard (IS0281: 2007) with reliability R 〉 0. 93.