降低弹簧钢脱碳的工艺改进及生产实践

为解决高端二火材弹簧钢的脱碳问题,通过研究改进扒皮制度、加热制度、控冷制度,避免了弹簧钢二火材全脱碳的产生,减少了弹簧钢二火材的总脱碳层深度,从而达到了高端用户提出的无全脱碳,总脱碳小于0.7%D的要求。

热轧双相钢的发展

1 前言热轧双相钢是由一定成分的低碳或低合金钢经控轧和控冷而得到具有铁素体和马氏体双相组织的钢。这种钢有75％～85％的铁索体及15％～25％的弥散于铁素体基体的岛状马氏体。同时,保留少量的残余奥氏体。

Dynamic characteristics of cold rolling mill and strip based on flatness and thickness control in rolling process

The dynamic model of cold rolling mill based on strip flatness and thickness integrated control was proposed,containing the following sub-models:the rolling process model,the dynamic model of rolls along axial direction,and the compensation model.Based on the rule of volume flow rate,the dynamic rolling process model was built.The work roll and backup roll were taken as elastic continuous bodies,the effect of shear and moment of inertia were taken into consideration,and then the dynamic model of rolls was built.The two models were coupled together,and the dynamic model of rolling mill was built.In the dynamic model,the thermal expansion of the rolls,the wear of the rolls and other related parameters can not be considered.In order to compensate the dynamic model,the coupled static model of rolls and strip was applied.Then,according to the inner relationship of these models,the dynamic model and the compensation model were coupled,and the dynamic model of rolling mill based on the strip flatness and thickness integrated control was built.The dynamic simulation of the rolling process was made,and the dynamic thickness and the dynamic flatness information were obtained.This model not only provides a theory basis for the virtual rolling,but also provides a platform for the application of advanced control theory.

Compound control for speed and tension multivariable coupling system of reversible cold strip mill

To weaken the nonlinear coupling influence among the variables in the speed and tension system of reversible cold strip mill, a compound control(CC) strategy based on invariance principle was proposed. Firstly, invariance principle was used to realize static decoupling between the speed and tension of reversible cold strip mill. Then, considering the influence caused by the time variation of steel coil radius and rotational inertia of the left and right coilers, as well as the uncertainties, a CC strategy that is composed of extended state observer(ESO) and global sliding mode control(GSMC) with backstepping adaptive was proposed,which further realized dynamic decoupling and coordination control for the speed and tension system. Theoretical analysis shows that the resulting closed-loop system is global bounded stable. Finally, the simulation was carried out on the speed and tension system of a 1422 mm reversible cold strip mill by using the actual data, and through the comparison of the other control strategies, validity of the proposed CC strategy was shown by the results.

Imaging protein crystal growth behaviour in batch cooling crystallisation

The temporal and spatial growth behaviour of protein crystals, subject to different cooling strategies in protein crystallisation was investigated. Although the impact of temperature and cooling rate on crystal growth of small molecules was well documented, much less has been reported on their impact on the crystallisation of proteins. In this paper, an experimental set-up is configured to carry out such a study which involves an automatic temperature controlled hot-stage crystalliser fitted with a real-time imaging system. Linbro parallel crystallisation experiments(24-well plate) were also conducted to find the suitable initial conditions to be used in the hot-stage crystallisation experiments, including the initial concentration of HEW lysozyme solutions, precipitate concentration and pH value. It was observed that fast cooling rates at the early stage led to precipitates while slow cooling rates produced crystal nuclei, and very slow cooling rates, much smaller than for small molecules are critical to the growth of the nuclei and the crystals to a desired shape. The interesting results provide valuable insight as well as experimental proof of the feasibility and effectiveness of cooling as a means for achieving controlled protein crystallisation, compared with the evaporation approach which was widely used to grow single large crystals for X-ray diffraction study. Since cooling rate control can be easily achieved and has good repeatability, it suggests that large-scale production of protein crystals can be effectively achieved by manipulating cooling rates.

Temperature Control of Bench-Scaled Batch Reactor Equipped with a Monofluid Heating/Cooling System

An advanced control concept, Predictive Functional Control （PFC）, is applied for temperature control of a bench-scaled batch reactor equipped with monofluid heating/cooling system. First principles process models are developed. Based on achieved models, significant process variables, which are difficult or impossible to measure online, are estimated from easily measured variables, and cascade PFC control strategy has been projected and implemented in Matlab RI 4. The dynamics of individual subunits is explicitly taken into consideration by internal model in the control algorithms, and model uncertainty, various process disturbances are compensated by modifi- cation of internal model. The experimental results present an excellent capability of tracking the set point, and the success of PFC technique as a process control paradigm is illustratively demonstrated.