A direct interpolation algorithm for spatial curves on a surface is proposed for pen-cutting of sculptured surfaces. The algorithm can carry out the direct interpolation for projective curves lying on the sculptured s...A direct interpolation algorithm for spatial curves on a surface is proposed for pen-cutting of sculptured surfaces. The algorithm can carry out the direct interpolation for projective curves lying on the sculptured surface. It is based on the geometric and kinetic relationships between drive curves and cutter-contact （C-C） curves. It evaluates the parameter of drive curves corresponding to interpolation points by the Taylor formula. Then it gains coordinates of interpolation points indirectly by inverse calculation. Finally, it generates the motion commands for machine tool controller. This method extends the locus-controlled function in the computer numerical control （CNC） system effectively and improves the efficiency for the numerical control （NC） machining of sculptured surfaces. The simulation shows that the proposed algorithm is feasible and practical. This algorithm can also be applied to the machining of the whole surface.展开更多
CNC machining plays an important role in mechanical manufacturing.A key issue is to improve the machining feedrate while keeping the machining precision and satisfying the acceleration constraints of the CNC machine.F...CNC machining plays an important role in mechanical manufacturing.A key issue is to improve the machining feedrate while keeping the machining precision and satisfying the acceleration constraints of the CNC machine.For the consecutive micro-line segments interpolation,the velocities at the junction of two segments are the bottlenecks for the machining efficiency.This paper proposes a multi-period turning method to improve the feedrate at the junctions using the linear acceleration and deceleration mode,which utilizes the maximal acceleration capabilities of the NC machine while satisfying the machining precision.A new and more efficient look-ahead method and a feedrate override method are also proposed to boast the global machining speed.The proposed algorithm has been implemented on Blue Sky NC System,and experimented in real material manufacturing.Compared with several existing algorithms,the current algorithm can improve the manufacturing time ranging from 50% to 180%,depending on the machining parameters,and also results in better machining quality.In addition,the algorithm also satisfies the need of real-time interpolation.展开更多
基金The Natural Science Foundation of Jiangsu Province(No.BK2003005).
文摘A direct interpolation algorithm for spatial curves on a surface is proposed for pen-cutting of sculptured surfaces. The algorithm can carry out the direct interpolation for projective curves lying on the sculptured surface. It is based on the geometric and kinetic relationships between drive curves and cutter-contact （C-C） curves. It evaluates the parameter of drive curves corresponding to interpolation points by the Taylor formula. Then it gains coordinates of interpolation points indirectly by inverse calculation. Finally, it generates the motion commands for machine tool controller. This method extends the locus-controlled function in the computer numerical control （CNC） system effectively and improves the efficiency for the numerical control （NC） machining of sculptured surfaces. The simulation shows that the proposed algorithm is feasible and practical. This algorithm can also be applied to the machining of the whole surface.
基金supported by the National Key Basic Research Project of China (Grant Nos 2011CB302400)the National Natural Science Foundation of China (Grant Nos 60821002, 10871195, 10925105)+1 种基金Major National S&T Project "Advanced CNC Systems"CAS Project "MM Methods for Advanced CNC Systems"
文摘CNC machining plays an important role in mechanical manufacturing.A key issue is to improve the machining feedrate while keeping the machining precision and satisfying the acceleration constraints of the CNC machine.For the consecutive micro-line segments interpolation,the velocities at the junction of two segments are the bottlenecks for the machining efficiency.This paper proposes a multi-period turning method to improve the feedrate at the junctions using the linear acceleration and deceleration mode,which utilizes the maximal acceleration capabilities of the NC machine while satisfying the machining precision.A new and more efficient look-ahead method and a feedrate override method are also proposed to boast the global machining speed.The proposed algorithm has been implemented on Blue Sky NC System,and experimented in real material manufacturing.Compared with several existing algorithms,the current algorithm can improve the manufacturing time ranging from 50% to 180%,depending on the machining parameters,and also results in better machining quality.In addition,the algorithm also satisfies the need of real-time interpolation.
