The thermal modeling of underwater friction stir welding (FSW) was conddcted with a three-dimensional heat transfer model. The vaporizing characteristics of water were analyzed to illuminate the boundary conditions ...The thermal modeling of underwater friction stir welding (FSW) was conddcted with a three-dimensional heat transfer model. The vaporizing characteristics of water were analyzed to illuminate the boundary conditions of underwater FSW. Temperature dependent properties of the material were considered for the modeling. FSW experiments were carried out to validate the calculated results, and the calculated results showed good agreement with the experimental results. The results indicate that the maximum peak temperature of underwater joint is significantly lower than that of normal joint, although the surface heat flux of shoulder during the underwater FSW is higher than that during normal FSW. For underwater joint, the high-temperature distributing area is dramatically narrowed and the welding thermal cycles in different zones are effectively controlled in contrast to the normal joint.展开更多
The effects of melt viscosity on the enrichment and separation of Si crystals from Al–Si melt during an electromagnetic solidification process were investigated. Both the enrichment efficiency and the separation were...The effects of melt viscosity on the enrichment and separation of Si crystals from Al–Si melt during an electromagnetic solidification process were investigated. Both the enrichment efficiency and the separation were found to be strongly dependent on the melt viscosity. A high melt viscosity was beneficial to the enrichment of primary silicon, whereas a low melt viscosity facilitated the separation process. A new enrichment mechanism was proposed in order to clarify the influence of melt viscosity, and an improved process for achieving high-efficiency enrichment of Si crystals via control of the melt viscosity was also proposed. Additionally, the morphology of Si crystals was found to change from spheroidal to plate-like in shape owing to the difference in viscosities in different regions.展开更多
Gas holdups in ambient gassed and hot sparged systems with multiple modern impellers and the effect of temperature on gas holdup are reported. The operating temperature has a great impact on gas holdup though the gas ...Gas holdups in ambient gassed and hot sparged systems with multiple modern impellers and the effect of temperature on gas holdup are reported. The operating temperature has a great impact on gas holdup though the gas dispersion regime in the hot sparged system is similar to the ambient gassed condition. The gas holdup under the elevated temperature and the ambient gassed operation is successfully correlated. With the same total gas flow rate and power input, the gas holdup in the hot sparged system (say near the boiling point) is only about half of that in the ambient system. The results imply that almost all existing hot sparged reactors have been designed on the basis of incorrect estimates of the gas holdup during operation.展开更多
Enhanced oil recovery(EOR)by means of polymer flooding is an important technology for the strategic development of offshore oilfields in China.Hydrophobically associating polyacrylamide(HAPAM)has been recently propose...Enhanced oil recovery(EOR)by means of polymer flooding is an important technology for the strategic development of offshore oilfields in China.Hydrophobically associating polyacrylamide(HAPAM)has been recently proposed as a new flooding agent.The solubility of HAPAM is low,which is the bottleneck for further improving the oil recovery through polymer flooding in offshore oilfield.Stirred tanks have been used on offshore platforms to enhance HAPAM dissolving.But there is little literature on the study of HAPAM dissolving characteristics in stirred tanks.In this paper,effects of temperature,salinity,stirring speed,impeller type and stirring method on the dissolution of HAPAM are reported.The experimental results manifest that the dissolving rate of HAPAM increases with temperature and stirring speed,but the viscosity of the polymer solution decreases.There is an optimal range of salinity for polymer dissolving.Combining the operation mode of up-pumping with varying stirring speed,hydrofoil impeller can accelerate the dissolution of HAPAM and maintain a high solution viscosity.展开更多
A novel process was proposed for treating nickeliferous laterite ores with molten sodium hydroxide.The effect on silicon extraction caused by the factors,such as stirring speed,reaction temperature,particle size and N...A novel process was proposed for treating nickeliferous laterite ores with molten sodium hydroxide.The effect on silicon extraction caused by the factors,such as stirring speed,reaction temperature,particle size and NaOH-to-ore mass ratio,was investigated.The results show that increasing stirring speed,reaction temperature and NaOH-to-ore mass ratio while decreasing particle size increases silicon extraction rate.The desiliconization kinetics of nickeliferous laterite ores in molten sodium hydroxide system was described successfully by chemical reaction control model.The activation energy of the desiliconization process was found to be 44.01 kJ/mol,and the reaction rate based on a chemical reaction-controlled process can be expressed as:1-(1-α) 1/3 = 27.67exp[-44 010/(RT)]t.展开更多
The influence of nano-particles on CO2 absorption was studied experimentally in a stirred thermostatic reactor. Nano-A1203 and carbon nanotube (CNT) particles which showed different hydrophobic properties were chose...The influence of nano-particles on CO2 absorption was studied experimentally in a stirred thermostatic reactor. Nano-A1203 and carbon nanotube (CNT) particles which showed different hydrophobic properties were chosen for the investigation. The experimental results were compared with that of micron-size activated carbon (AC) and Al2O3 particles. From the results, no enhancement by micron-size A1203 was found, and with the increase of A1203 concentration, the enhancement factor decreased. However, nano-Al203 showed a weak enlaancement tor me COz absorption. AC and CNT particles all intensified the gas-liquid mass transfer effectively, yet the trend of the enhancement factor with stirring speed for the two particles was different. With increasing stirring speed, the enhancement factor of AC particles was decreased, wl'iereas in CNT suspensions it was increased. The experimental phenomena demonstrated a difference in enhancement mechanism for different size particles. For nano-particles, besides the influence of adsorbability and hydrophobicity, the micro-convection caused by Brownian motion should be also taken into account. Considering the micro-convection effect, a theoretical model was developed to shed light on the absorption enhancement bv nano-oarticles.展开更多
Mass transfer enhancement of gas absorption by adding a dispersed organic phase has been studied in this work. Various dispersed organic phases (heptanol, octanol, isoamyl alcohol, heptane, octane, and isooctane) we...Mass transfer enhancement of gas absorption by adding a dispersed organic phase has been studied in this work. Various dispersed organic phases (heptanol, octanol, isoamyl alcohol, heptane, octane, and isooctane) were tested respectively in the experiment. According to the theoretical model and experimental data, the overall volumetric mass transfer coefficient and enhancement factor were obtained under different dispersed organic phase volume fraction and stirring speed. The experimental results indicate that gas-liquid mass transfer is enhanced at different level by adding a dispersed organic phase. The best performance of enhancement were achieved with the dispersed organic phase volumetric fraction of 5% and under an intermediate stirring speed of 670 r·min^-1. Among the organic phases tested in the experiment, alcohols show better performance, which gave 20% higher enhance-ment of overall volumetric mass transfer coefficient than adding alkanes.展开更多
The instability mechanisms of the supported liquid membrane using Celgard 2500 membranes as support and tributyl phosphate dissolved in kerosene as carrier for phenol transport was studied by ele.etroehemical impedanc...The instability mechanisms of the supported liquid membrane using Celgard 2500 membranes as support and tributyl phosphate dissolved in kerosene as carrier for phenol transport was studied by ele.etroehemical impedance spectroscopy. Emulsion formation is demonstrated to be one of the main causes for the instability of supported liquid membrane in the present system. The emulsion-facilitated conditions, such as higher membrane liquid concentration, faster stirring speed, lower salt concentration and higher HLB value, would accelerate the degradation of supported liquid membrane. Other mechanisms including solubility and osmotic pressure work together to increase the membrane liauid loss.展开更多
An attempt was made to synthesize Cu/B4C surface composite using friction stir processing(FSP) and to analyze the influence of tool rotational speed on microstructure and sliding wear behavior of the composite. The ...An attempt was made to synthesize Cu/B4C surface composite using friction stir processing(FSP) and to analyze the influence of tool rotational speed on microstructure and sliding wear behavior of the composite. The tool rotational speed was varied from 800 to 1200 r/min in step of 200 r/min. The traverse speed, axial force, groove width and tool pin profile were kept constant. Optical microscopy and scanning electron microscopy were used to study the microstructure of the fabricated surface composites. The sliding wear behavior was evaluated using a pin-on-disc apparatus. The results indicate that the tool rotational speed significantly influences the area of the surface composite and the distribution of B4C particles. Higher rotational speed exhibits homogenous distribution of B4C particles, while lower rotational speed causes poor distribution of B4C particles in the surface composite. The effects of tool rotational speed on the grain size, microhardness, wear rate, worn surface and wear debris were reported.展开更多
Electrodeposition of aluminum from benzene-tetrahydrofuran-Al Cl3-Li Al H4 was studied at room temperature. Galvanostatic electrolysis was used to investigate the effect of various parameters on deposit morphology and...Electrodeposition of aluminum from benzene-tetrahydrofuran-Al Cl3-Li Al H4 was studied at room temperature. Galvanostatic electrolysis was used to investigate the effect of various parameters on deposit morphology and crystal size, including current density, temperature, molar ratio of benzene/tetrahydrofuran and stirring speed. The deposit microstructure was adjusted by changing the parameters, and the optimum operating conditions were determined. Dense, bright and adherent aluminum coatings were obtained over a wide range of current densities(10-25 m A/cm2), molar ratio of benzene and tetrahydrofuran(4:1 to 7:8) and stirring speeds(200-500 r/min). Smaller grain sizes and well-adhered deposits were obtained at lower temperatures. Aluminum-magnesium alloys could potentially be used as hydrogen storage materials. A novel method for Al-Mg deposition was proposed by using pure Mg anodes in the organic solvents system benzene-tetrahydrofuran-Al Cl3-Li Al H4. XRD shows that the aluminum-magnesium alloys are mainly Al3Mg2 and Al12Mg17.展开更多
The removal of phosphate from aqueous solution by Donnan dialysis with anion-exchange membrane was investigated.The results show that phosphate could be removed from aqueous solution without supplying external high pr...The removal of phosphate from aqueous solution by Donnan dialysis with anion-exchange membrane was investigated.The results show that phosphate could be removed from aqueous solution without supplying external high pressure or electrical potential.Under the conditions of influent phosphate of 2.0 mg/L,counterion(Cl-)concentration of 0.1 mol/L,stirring speed of 500 r/min and phase temperature of 298 K,the removal of phosphate achieves 70.0%.Decreasing counterion concentration has little influence on the removal of phosphate,but phosphate amount in anion-exchange membrane increases significantly.With the increase of stirring speed and phase temperature,the removal efficiency of phosphate greatly is improved.Existing forms of phosphate in aqueous solution affected transport of phosphate and only strong acidic pH of feed solution(pH=3.0)decreases the removal of phosphate.Transport of phosphate is also accompanied by change of pH value of feed solution.In consequence,it might be a promise potential process for phosphate advanced wastewater treatment,especially in the area where high salted nature water can be utilized.展开更多
The dissolution of molybdenite concentrate in NaC1 electrolyte was investigated. The results show that the dissolution rate increases with the increase in liquid-to-solid ratio, stirring speed, NaCl concentration and ...The dissolution of molybdenite concentrate in NaC1 electrolyte was investigated. The results show that the dissolution rate increases with the increase in liquid-to-solid ratio, stirring speed, NaCl concentration and temperature. When the liquid-to-solid ratio is 30:1, stirring speed is 400 r/min, concentration of NaCI is 4 mol/L at pH=9 and room temperature, the leaching efficiency of molybdenite concentrate will reach 99.5% in 240 min. Molybdenite concentrate cannot be electro-oxidized directly on the anode. The kinetic studies show that the dissolution of molybdenite concentrate is represented by shrinking core model with diffusion through a porous product layer of element sulfur, and the apparent activation energy for the dissolution reaction is 8.56 kJ/mol.展开更多
A systematic approach was presented to develop the empirical model for predicting the ultimate tensile strength of AA5083-H111 aluminum alloy which is widely used in ship building industry by incorporating friction st...A systematic approach was presented to develop the empirical model for predicting the ultimate tensile strength of AA5083-H111 aluminum alloy which is widely used in ship building industry by incorporating friction stir welding(FSW) process parameters such as tool rotational speed,welding speed,and axial force.FSW was carried out considering three-factor five-level central composite rotatable design with full replications technique.Response surface methodology(RSM) was applied to developing linear regression model for establishing the relationship between the FSW process parameters and ultimate tensile strength.Analysis of variance(ANOVA) technique was used to check the adequacy of the developed model.The FSW process parameters were also optimized using response surface methodology(RSM) to maximize the ultimate tensile strength.The joint welded at a tool rotational speed of 1 000 r/min,a welding speed of 69 mm/min and an axial force of 1.33 t exhibits higher tensile strength compared with other joints.展开更多
基金Project(2010CB731704) supported by the National Basic Research Progiam of ChinaProject(51175117) supported by the National Natural Science Foundation of ChinaProject(2010ZX04007-011) supported by the National Science and Technology Major Project of China
文摘The thermal modeling of underwater friction stir welding (FSW) was conddcted with a three-dimensional heat transfer model. The vaporizing characteristics of water were analyzed to illuminate the boundary conditions of underwater FSW. Temperature dependent properties of the material were considered for the modeling. FSW experiments were carried out to validate the calculated results, and the calculated results showed good agreement with the experimental results. The results indicate that the maximum peak temperature of underwater joint is significantly lower than that of normal joint, although the surface heat flux of shoulder during the underwater FSW is higher than that during normal FSW. For underwater joint, the high-temperature distributing area is dramatically narrowed and the welding thermal cycles in different zones are effectively controlled in contrast to the normal joint.
基金Project(u1137601)supported by the National Natural Science Foundation of ChinaProject(106112015CDJXY130007)supported by Fundamental Research Funds for the Central Universities,China
文摘The effects of melt viscosity on the enrichment and separation of Si crystals from Al–Si melt during an electromagnetic solidification process were investigated. Both the enrichment efficiency and the separation were found to be strongly dependent on the melt viscosity. A high melt viscosity was beneficial to the enrichment of primary silicon, whereas a low melt viscosity facilitated the separation process. A new enrichment mechanism was proposed in order to clarify the influence of melt viscosity, and an improved process for achieving high-efficiency enrichment of Si crystals via control of the melt viscosity was also proposed. Additionally, the morphology of Si crystals was found to change from spheroidal to plate-like in shape owing to the difference in viscosities in different regions.
文摘Gas holdups in ambient gassed and hot sparged systems with multiple modern impellers and the effect of temperature on gas holdup are reported. The operating temperature has a great impact on gas holdup though the gas dispersion regime in the hot sparged system is similar to the ambient gassed condition. The gas holdup under the elevated temperature and the ambient gassed operation is successfully correlated. With the same total gas flow rate and power input, the gas holdup in the hot sparged system (say near the boiling point) is only about half of that in the ambient system. The results imply that almost all existing hot sparged reactors have been designed on the basis of incorrect estimates of the gas holdup during operation.
文摘Enhanced oil recovery(EOR)by means of polymer flooding is an important technology for the strategic development of offshore oilfields in China.Hydrophobically associating polyacrylamide(HAPAM)has been recently proposed as a new flooding agent.The solubility of HAPAM is low,which is the bottleneck for further improving the oil recovery through polymer flooding in offshore oilfield.Stirred tanks have been used on offshore platforms to enhance HAPAM dissolving.But there is little literature on the study of HAPAM dissolving characteristics in stirred tanks.In this paper,effects of temperature,salinity,stirring speed,impeller type and stirring method on the dissolution of HAPAM are reported.The experimental results manifest that the dissolving rate of HAPAM increases with temperature and stirring speed,but the viscosity of the polymer solution decreases.There is an optimal range of salinity for polymer dissolving.Combining the operation mode of up-pumping with varying stirring speed,hydrofoil impeller can accelerate the dissolution of HAPAM and maintain a high solution viscosity.
基金Project(2007CB613603)supported by the National Basic Research Program of China
文摘A novel process was proposed for treating nickeliferous laterite ores with molten sodium hydroxide.The effect on silicon extraction caused by the factors,such as stirring speed,reaction temperature,particle size and NaOH-to-ore mass ratio,was investigated.The results show that increasing stirring speed,reaction temperature and NaOH-to-ore mass ratio while decreasing particle size increases silicon extraction rate.The desiliconization kinetics of nickeliferous laterite ores in molten sodium hydroxide system was described successfully by chemical reaction control model.The activation energy of the desiliconization process was found to be 44.01 kJ/mol,and the reaction rate based on a chemical reaction-controlled process can be expressed as:1-(1-α) 1/3 = 27.67exp[-44 010/(RT)]t.
文摘The influence of nano-particles on CO2 absorption was studied experimentally in a stirred thermostatic reactor. Nano-A1203 and carbon nanotube (CNT) particles which showed different hydrophobic properties were chosen for the investigation. The experimental results were compared with that of micron-size activated carbon (AC) and Al2O3 particles. From the results, no enhancement by micron-size A1203 was found, and with the increase of A1203 concentration, the enhancement factor decreased. However, nano-Al203 showed a weak enlaancement tor me COz absorption. AC and CNT particles all intensified the gas-liquid mass transfer effectively, yet the trend of the enhancement factor with stirring speed for the two particles was different. With increasing stirring speed, the enhancement factor of AC particles was decreased, wl'iereas in CNT suspensions it was increased. The experimental phenomena demonstrated a difference in enhancement mechanism for different size particles. For nano-particles, besides the influence of adsorbability and hydrophobicity, the micro-convection caused by Brownian motion should be also taken into account. Considering the micro-convection effect, a theoretical model was developed to shed light on the absorption enhancement bv nano-oarticles.
基金Supported by the National Natural Science Foundation of China (20776086)
文摘Mass transfer enhancement of gas absorption by adding a dispersed organic phase has been studied in this work. Various dispersed organic phases (heptanol, octanol, isoamyl alcohol, heptane, octane, and isooctane) were tested respectively in the experiment. According to the theoretical model and experimental data, the overall volumetric mass transfer coefficient and enhancement factor were obtained under different dispersed organic phase volume fraction and stirring speed. The experimental results indicate that gas-liquid mass transfer is enhanced at different level by adding a dispersed organic phase. The best performance of enhancement were achieved with the dispersed organic phase volumetric fraction of 5% and under an intermediate stirring speed of 670 r·min^-1. Among the organic phases tested in the experiment, alcohols show better performance, which gave 20% higher enhance-ment of overall volumetric mass transfer coefficient than adding alkanes.
基金Supported by the National Natural Science Foundation of China (20676023).
文摘The instability mechanisms of the supported liquid membrane using Celgard 2500 membranes as support and tributyl phosphate dissolved in kerosene as carrier for phenol transport was studied by ele.etroehemical impedance spectroscopy. Emulsion formation is demonstrated to be one of the main causes for the instability of supported liquid membrane in the present system. The emulsion-facilitated conditions, such as higher membrane liquid concentration, faster stirring speed, lower salt concentration and higher HLB value, would accelerate the degradation of supported liquid membrane. Other mechanisms including solubility and osmotic pressure work together to increase the membrane liauid loss.
文摘An attempt was made to synthesize Cu/B4C surface composite using friction stir processing(FSP) and to analyze the influence of tool rotational speed on microstructure and sliding wear behavior of the composite. The tool rotational speed was varied from 800 to 1200 r/min in step of 200 r/min. The traverse speed, axial force, groove width and tool pin profile were kept constant. Optical microscopy and scanning electron microscopy were used to study the microstructure of the fabricated surface composites. The sliding wear behavior was evaluated using a pin-on-disc apparatus. The results indicate that the tool rotational speed significantly influences the area of the surface composite and the distribution of B4C particles. Higher rotational speed exhibits homogenous distribution of B4C particles, while lower rotational speed causes poor distribution of B4C particles in the surface composite. The effects of tool rotational speed on the grain size, microhardness, wear rate, worn surface and wear debris were reported.
基金Projects(51101104,51372156)supported by the National Natural Science Foundation of ChinaProject(LJQ2015074)supported by the Program for Liaoning Excellent Talents in University,China
文摘Electrodeposition of aluminum from benzene-tetrahydrofuran-Al Cl3-Li Al H4 was studied at room temperature. Galvanostatic electrolysis was used to investigate the effect of various parameters on deposit morphology and crystal size, including current density, temperature, molar ratio of benzene/tetrahydrofuran and stirring speed. The deposit microstructure was adjusted by changing the parameters, and the optimum operating conditions were determined. Dense, bright and adherent aluminum coatings were obtained over a wide range of current densities(10-25 m A/cm2), molar ratio of benzene and tetrahydrofuran(4:1 to 7:8) and stirring speeds(200-500 r/min). Smaller grain sizes and well-adhered deposits were obtained at lower temperatures. Aluminum-magnesium alloys could potentially be used as hydrogen storage materials. A novel method for Al-Mg deposition was proposed by using pure Mg anodes in the organic solvents system benzene-tetrahydrofuran-Al Cl3-Li Al H4. XRD shows that the aluminum-magnesium alloys are mainly Al3Mg2 and Al12Mg17.
基金Project(50778065)supported by the National Natural Science Foundation of China
文摘The removal of phosphate from aqueous solution by Donnan dialysis with anion-exchange membrane was investigated.The results show that phosphate could be removed from aqueous solution without supplying external high pressure or electrical potential.Under the conditions of influent phosphate of 2.0 mg/L,counterion(Cl-)concentration of 0.1 mol/L,stirring speed of 500 r/min and phase temperature of 298 K,the removal of phosphate achieves 70.0%.Decreasing counterion concentration has little influence on the removal of phosphate,but phosphate amount in anion-exchange membrane increases significantly.With the increase of stirring speed and phase temperature,the removal efficiency of phosphate greatly is improved.Existing forms of phosphate in aqueous solution affected transport of phosphate and only strong acidic pH of feed solution(pH=3.0)decreases the removal of phosphate.Transport of phosphate is also accompanied by change of pH value of feed solution.In consequence,it might be a promise potential process for phosphate advanced wastewater treatment,especially in the area where high salted nature water can be utilized.
基金Project(2007BAB22B01) supported by the 11th Five-Year Plan of National Science and Technology of China Project(50704036) supported by the National Natural Science Foundation of China
文摘The dissolution of molybdenite concentrate in NaC1 electrolyte was investigated. The results show that the dissolution rate increases with the increase in liquid-to-solid ratio, stirring speed, NaCl concentration and temperature. When the liquid-to-solid ratio is 30:1, stirring speed is 400 r/min, concentration of NaCI is 4 mol/L at pH=9 and room temperature, the leaching efficiency of molybdenite concentrate will reach 99.5% in 240 min. Molybdenite concentrate cannot be electro-oxidized directly on the anode. The kinetic studies show that the dissolution of molybdenite concentrate is represented by shrinking core model with diffusion through a porous product layer of element sulfur, and the apparent activation energy for the dissolution reaction is 8.56 kJ/mol.
文摘A systematic approach was presented to develop the empirical model for predicting the ultimate tensile strength of AA5083-H111 aluminum alloy which is widely used in ship building industry by incorporating friction stir welding(FSW) process parameters such as tool rotational speed,welding speed,and axial force.FSW was carried out considering three-factor five-level central composite rotatable design with full replications technique.Response surface methodology(RSM) was applied to developing linear regression model for establishing the relationship between the FSW process parameters and ultimate tensile strength.Analysis of variance(ANOVA) technique was used to check the adequacy of the developed model.The FSW process parameters were also optimized using response surface methodology(RSM) to maximize the ultimate tensile strength.The joint welded at a tool rotational speed of 1 000 r/min,a welding speed of 69 mm/min and an axial force of 1.33 t exhibits higher tensile strength compared with other joints.