Thin copper sheets as marker material were embedded into weld path of 2024 aluminium alloy plates and their final position after friction stir welding was examined by metallographic techniques. Referring to the visual...Thin copper sheets as marker material were embedded into weld path of 2024 aluminium alloy plates and their final position after friction stir welding was examined by metallographic techniques. Referring to the visualized material flow patterns, a three-dimensional model was developed to conduct the numerical simulation of the temperature profile and plastic material flow in friction stir welding. The calculated velocity contour of plastic flow in close proximity of the tool is generally consistent with the visualized results. As the tool rotation speed increases at a constant tool travel speed, the material flow near the pin gets stronger. The predicted shape and size of the weld nugget zone match with the experimentally measured ones.展开更多
A two-dimensional computational fluid dynamics model was established to simulate the friction stir butt-welding of 6061 aluminum alloy. The dynamic mesh method was applied in this model to make the tool move forward a...A two-dimensional computational fluid dynamics model was established to simulate the friction stir butt-welding of 6061 aluminum alloy. The dynamic mesh method was applied in this model to make the tool move forward and rotate in a manner similar to a real tool, and the calculated volumetric source of energy was loaded to establish a similar thermal environment to that used in the experiment. Besides, a small piece of zinc stock was embedded into the workpiece as a trace element. Temperature fields and vector plots were determined using a finite volume method, which was indirectly verified by traditional metallography. The simulation result indicated that the temperature distribution was asymmetric but had a similar tendency on the two sides of the welding line. The maximum temperature on the advancing side was approximately 10 K higher than that on the retreating side. Furthermore, the precise process of material flow behavior in combination with streamtraces was demonstrated by contour maps of the phases. Under the shearing force and forward extrusion pressure, material located in front of the tool tended to move along the tangent direction of the rotating tool. Notably, three whirlpools formed under a special pressure environment around the tool, resulting in a uniform composition distribution.展开更多
The frictional performance of gaskets is greatly affected by frictional heat in operational mine hoists. Based on frictional mechanism and heat transfer theory, the mathematical model of the temperature field of the P...The frictional performance of gaskets is greatly affected by frictional heat in operational mine hoists. Based on frictional mechanism and heat transfer theory, the mathematical model of the temperature field of the PVC gasket in an operational mine hoist was investigated, a numerical simulation using ANSYS is presented and the distribution of the temperature and heat flux were studied under basic assumptions. The results show that the temperature gradually decreases as the radius of the model increases and the isotherms are arcs of concentric semi-circle. The heat flux is of bilateral symmetry in the model and decreases radially. The theoretical values correspond with the measured values for a short time (τ≤ 100 s) when the steel wire rope slides.展开更多
There exist three types of nonlinear problems in large deformation processes of deep softrock engineering, i.e., nonlin- earity caused by material, geometrical and contact boundary. In this paper, the numerical method...There exist three types of nonlinear problems in large deformation processes of deep softrock engineering, i.e., nonlin- earity caused by material, geometrical and contact boundary. In this paper, the numerical method to tackle the nonlinear eontact and large deformation problem in A Software on Large Deformation Analysis for Soft Rock Engineering at Great Depth was presented. In the software, based on Lagrange multiplier method and Coulomb friction law, kinematic constraints on contact boundaries were introduced in functional function, and the finite element equations was established for two incremental large deformation analyses models, polar decomposition model and additive decomposition model. For every incremental loading step, by searching for the contact points in the potential contact interfaces (the excavation boundaries), the Lagrange multipliers, i.e., contact forces are cal- culated iteratively by Gauss-Seidel method, and justified through satisfy the inequalities of static constraint on contact boundaries. With the software, large deformation and frictional contact of a transport roadway were analyzed numerically by the two models. The numerical examples demonstrated the efficiency of the method used in the software.展开更多
Experiments and simulations on flow and heat transfer behavior of Therminol-55 liquid phase heat transfer fluid have been conducted in a ribbed tube with the outer diameter and inner diameter 25.0 and 20.0 mm,pitch an...Experiments and simulations on flow and heat transfer behavior of Therminol-55 liquid phase heat transfer fluid have been conducted in a ribbed tube with the outer diameter and inner diameter 25.0 and 20.0 mm,pitch and rib height of 4.5 and 1.0 mm.respectively.Experimental results show that the heat transfer and thermal performance of Therminol-55 liquid phase heat transfer fluid in the ribbed tube are considerably improved compared to those of the smooth tube.The Nusselt number increase with the increase of Reynolds number.The increase in heat transfer rate of the ribbed tube has a mean value of 2.24 times.Also,the pressure drop results reveal that the average friction factor of the ribbed tube is in a range of 2.4 and 2.8 times over the smooth tube.Numerical simulations of three-dimensional flow behavior of Therminol-55 liquid phase heat transfer fluid are carried out using three different turbulence models in the ribbed tube.The numerical results show that the heat transfer of ribbed tube is improved because vortices are generated behind ribs,which produce some disruptions to fluid flow and enhance heat transfer compared with smooth tube.The numerical results prove that the ribbed tube can improve heat transfer and fluid flow performances of Therminol liquid phase heat transfer fluid.展开更多
The article presents an experimental and numerical study on thermal performance enhancement in a constant heatfluxed square-duct inserted diagonally with 45° discrete V-finned tapes(DFT).The experiments were carr...The article presents an experimental and numerical study on thermal performance enhancement in a constant heatfluxed square-duct inserted diagonally with 45° discrete V-finned tapes(DFT).The experiments were carried out by varying the airflow rate through the tested square duct with DFT inserts for Reynolds number from 4000 to 25000.The effect of the DFT with V-tip pointing upstream at various relative fin heights and pitches on heat transfer and pressure drop characteristics was experimentally investigated.Both the heat transfer and pressure drop were presented in terms of Nusselt number and friction factor respectively.Several V-finned tape characteristics were introduced such as fin- to duct-height ratio or blockage ratio(R_B=e/H = 0.075,0.1,0.15 and 0.2),fin pitch to duct height ratio(R_P= P/H=0.5,1.0,1.5 and 2.0) and fin attack angle,α = 45°.The experimental results reveal that the heat transfer and friction factor values with DFT inserts increase with the increment of R_B but the decrease of R_P.The inserted square-duct at R_B = 0.2 and R_P = 0.5 provides the highest heat transfer and friction factor while the one with R_B= 0.1 and R_P= 1.5 yields the highest thermal performance.Also,a numerical simulation was conducted to investigate the flow structure and heat transfer mechanism inside the tested duct with DFT inserts.展开更多
The value of friction coefficient between the main cable and saddle, relates to not only the anti-slippage stability of three-tower suspension bridge, but also the reasonable stiffness of the middle tower and the magn...The value of friction coefficient between the main cable and saddle, relates to not only the anti-slippage stability of three-tower suspension bridge, but also the reasonable stiffness of the middle tower and the magnitude of rigidity of the whole bridge. First, the paper does some comparative studies about the relevant provisions of international norms, and then, summarizes the relevant load test results both at home and abroad. Finally, the paper draws the appropriate anti-slippage safety factor for the most unfavorable load in accordance with international load standards, and discusses the rationality and feasibility of the friction coefficient of 0.2 between main cable and saddle.展开更多
In recent years the application of friction-based passive energy dissipation devices have been proven very effective in reducing structural response to earthquake excitations and also implemented for a large number of...In recent years the application of friction-based passive energy dissipation devices have been proven very effective in reducing structural response to earthquake excitations and also implemented for a large number of buildings. Their design heavily relies on numerical simulations to model the influence of the energy dissipation devices. The modeling of friction forces must be accurate for realistic simulation of the influence of these devices. In state-of-the-practice, the hysteretic behavior of friction devices has been typically modeled with Coulomb friction having a constant coefficient of friction. However, the basic laws for typical sliding materials and experimental investigations show non-linear relationship between friction and sliding velocity, which includes stiction and Stribeck effect. The influence of stiction and Stribeck effect may be significant and can not be ignored in simulating the dynamic responses of structures with friction-based energy dissipation devices. In this paper the optimal performance of dry friction device in shear-frame buildings when subjected to earthquake ground motions has been investigated. The focus of this paper is on the optimal minimization of response of the shear-frame building. Since buildings with friction devices behave in a highly nonlinear manner, nonlinear response-history analysis considering comprehensive sliding friction models has been carried out. The performance has also been evaluated using the various response measures: the maximum absolute acceleration, the maximum base shear, and the maximum inter-story drift. Different performance indices have been used to quantify the influence of the device properties.展开更多
In this paper, a numerical study of flow in the turbulence boundary layer with adverse and pressure gradients (APGs) is conducted by using Reynolds-averaged Navier-Stokes (RANS) equations. This research chooses si...In this paper, a numerical study of flow in the turbulence boundary layer with adverse and pressure gradients (APGs) is conducted by using Reynolds-averaged Navier-Stokes (RANS) equations. This research chooses six typical turbulence models, which are critical to the computing precision, and to evaluating the issue of APGs. Local frictional resistance coefficient is compared between numerical and experimental results. The same comparisons of dimensionless averaged velocity profiles are also performed. It is found that results generated by Wilcox (2006) k-co are most close to the experimental data. Meanwhile, turbulent quantities such as turbulent kinetic energy and Reynolds-stress are also studied.展开更多
基金Project (GZ583) supported by the Sino-German Center for Science Promotion
文摘Thin copper sheets as marker material were embedded into weld path of 2024 aluminium alloy plates and their final position after friction stir welding was examined by metallographic techniques. Referring to the visualized material flow patterns, a three-dimensional model was developed to conduct the numerical simulation of the temperature profile and plastic material flow in friction stir welding. The calculated velocity contour of plastic flow in close proximity of the tool is generally consistent with the visualized results. As the tool rotation speed increases at a constant tool travel speed, the material flow near the pin gets stronger. The predicted shape and size of the weld nugget zone match with the experimentally measured ones.
基金Project(51475232)supported by the National Natural Science Foundation of China
文摘A two-dimensional computational fluid dynamics model was established to simulate the friction stir butt-welding of 6061 aluminum alloy. The dynamic mesh method was applied in this model to make the tool move forward and rotate in a manner similar to a real tool, and the calculated volumetric source of energy was loaded to establish a similar thermal environment to that used in the experiment. Besides, a small piece of zinc stock was embedded into the workpiece as a trace element. Temperature fields and vector plots were determined using a finite volume method, which was indirectly verified by traditional metallography. The simulation result indicated that the temperature distribution was asymmetric but had a similar tendency on the two sides of the welding line. The maximum temperature on the advancing side was approximately 10 K higher than that on the retreating side. Furthermore, the precise process of material flow behavior in combination with streamtraces was demonstrated by contour maps of the phases. Under the shearing force and forward extrusion pressure, material located in front of the tool tended to move along the tangent direction of the rotating tool. Notably, three whirlpools formed under a special pressure environment around the tool, resulting in a uniform composition distribution.
基金Projects 50225519 supported by the National Outstanding Youth Science Foundation of China0E4458 by the Youth Science Foundation of China Univer-sity of Mining and Technology
文摘The frictional performance of gaskets is greatly affected by frictional heat in operational mine hoists. Based on frictional mechanism and heat transfer theory, the mathematical model of the temperature field of the PVC gasket in an operational mine hoist was investigated, a numerical simulation using ANSYS is presented and the distribution of the temperature and heat flux were studied under basic assumptions. The results show that the temperature gradually decreases as the radius of the model increases and the isotherms are arcs of concentric semi-circle. The heat flux is of bilateral symmetry in the model and decreases radially. The theoretical values correspond with the measured values for a short time (τ≤ 100 s) when the steel wire rope slides.
基金subsidized by special funds for the National Basic Research Program of China (No.2002cb412708)supported by the Opening Funds of the State Key Laboratory of Hydroscience and Engineering of China (No.sklhse-2007-D-02)
文摘There exist three types of nonlinear problems in large deformation processes of deep softrock engineering, i.e., nonlin- earity caused by material, geometrical and contact boundary. In this paper, the numerical method to tackle the nonlinear eontact and large deformation problem in A Software on Large Deformation Analysis for Soft Rock Engineering at Great Depth was presented. In the software, based on Lagrange multiplier method and Coulomb friction law, kinematic constraints on contact boundaries were introduced in functional function, and the finite element equations was established for two incremental large deformation analyses models, polar decomposition model and additive decomposition model. For every incremental loading step, by searching for the contact points in the potential contact interfaces (the excavation boundaries), the Lagrange multipliers, i.e., contact forces are cal- culated iteratively by Gauss-Seidel method, and justified through satisfy the inequalities of static constraint on contact boundaries. With the software, large deformation and frictional contact of a transport roadway were analyzed numerically by the two models. The numerical examples demonstrated the efficiency of the method used in the software.
基金Supported by the National Natural Science Foundation of China(11472093 and21276056)
文摘Experiments and simulations on flow and heat transfer behavior of Therminol-55 liquid phase heat transfer fluid have been conducted in a ribbed tube with the outer diameter and inner diameter 25.0 and 20.0 mm,pitch and rib height of 4.5 and 1.0 mm.respectively.Experimental results show that the heat transfer and thermal performance of Therminol-55 liquid phase heat transfer fluid in the ribbed tube are considerably improved compared to those of the smooth tube.The Nusselt number increase with the increase of Reynolds number.The increase in heat transfer rate of the ribbed tube has a mean value of 2.24 times.Also,the pressure drop results reveal that the average friction factor of the ribbed tube is in a range of 2.4 and 2.8 times over the smooth tube.Numerical simulations of three-dimensional flow behavior of Therminol-55 liquid phase heat transfer fluid are carried out using three different turbulence models in the ribbed tube.The numerical results show that the heat transfer of ribbed tube is improved because vortices are generated behind ribs,which produce some disruptions to fluid flow and enhance heat transfer compared with smooth tube.The numerical results prove that the ribbed tube can improve heat transfer and fluid flow performances of Therminol liquid phase heat transfer fluid.
基金Supported by the Energy Policy and Planning Office,Ministry of Energy,Thailand
文摘The article presents an experimental and numerical study on thermal performance enhancement in a constant heatfluxed square-duct inserted diagonally with 45° discrete V-finned tapes(DFT).The experiments were carried out by varying the airflow rate through the tested square duct with DFT inserts for Reynolds number from 4000 to 25000.The effect of the DFT with V-tip pointing upstream at various relative fin heights and pitches on heat transfer and pressure drop characteristics was experimentally investigated.Both the heat transfer and pressure drop were presented in terms of Nusselt number and friction factor respectively.Several V-finned tape characteristics were introduced such as fin- to duct-height ratio or blockage ratio(R_B=e/H = 0.075,0.1,0.15 and 0.2),fin pitch to duct height ratio(R_P= P/H=0.5,1.0,1.5 and 2.0) and fin attack angle,α = 45°.The experimental results reveal that the heat transfer and friction factor values with DFT inserts increase with the increment of R_B but the decrease of R_P.The inserted square-duct at R_B = 0.2 and R_P = 0.5 provides the highest heat transfer and friction factor while the one with R_B= 0.1 and R_P= 1.5 yields the highest thermal performance.Also,a numerical simulation was conducted to investigate the flow structure and heat transfer mechanism inside the tested duct with DFT inserts.
基金National Science and Technology Support Program of China(No.2009BAG15B01)
文摘The value of friction coefficient between the main cable and saddle, relates to not only the anti-slippage stability of three-tower suspension bridge, but also the reasonable stiffness of the middle tower and the magnitude of rigidity of the whole bridge. First, the paper does some comparative studies about the relevant provisions of international norms, and then, summarizes the relevant load test results both at home and abroad. Finally, the paper draws the appropriate anti-slippage safety factor for the most unfavorable load in accordance with international load standards, and discusses the rationality and feasibility of the friction coefficient of 0.2 between main cable and saddle.
文摘In recent years the application of friction-based passive energy dissipation devices have been proven very effective in reducing structural response to earthquake excitations and also implemented for a large number of buildings. Their design heavily relies on numerical simulations to model the influence of the energy dissipation devices. The modeling of friction forces must be accurate for realistic simulation of the influence of these devices. In state-of-the-practice, the hysteretic behavior of friction devices has been typically modeled with Coulomb friction having a constant coefficient of friction. However, the basic laws for typical sliding materials and experimental investigations show non-linear relationship between friction and sliding velocity, which includes stiction and Stribeck effect. The influence of stiction and Stribeck effect may be significant and can not be ignored in simulating the dynamic responses of structures with friction-based energy dissipation devices. In this paper the optimal performance of dry friction device in shear-frame buildings when subjected to earthquake ground motions has been investigated. The focus of this paper is on the optimal minimization of response of the shear-frame building. Since buildings with friction devices behave in a highly nonlinear manner, nonlinear response-history analysis considering comprehensive sliding friction models has been carried out. The performance has also been evaluated using the various response measures: the maximum absolute acceleration, the maximum base shear, and the maximum inter-story drift. Different performance indices have been used to quantify the influence of the device properties.
基金Foundation item: Supported by the National Natural Science Foundation of China (Nos.51309040, 51379033, 51209027, 51309025), Open Research Fund of State Key Laboratory of Ocean Engineering (Shanghai Jiao Tong University) (Grant No.1402), and Fundamental Research Fund for the Central Universities (DMU3132015089).
文摘In this paper, a numerical study of flow in the turbulence boundary layer with adverse and pressure gradients (APGs) is conducted by using Reynolds-averaged Navier-Stokes (RANS) equations. This research chooses six typical turbulence models, which are critical to the computing precision, and to evaluating the issue of APGs. Local frictional resistance coefficient is compared between numerical and experimental results. The same comparisons of dimensionless averaged velocity profiles are also performed. It is found that results generated by Wilcox (2006) k-co are most close to the experimental data. Meanwhile, turbulent quantities such as turbulent kinetic energy and Reynolds-stress are also studied.