The internal residual stress within a TC 17 titanium alloy joint welded by linear friction welding （LFW） was measured by the contour method, which is a relatively new and destructive technique to obtain a full map o...The internal residual stress within a TC 17 titanium alloy joint welded by linear friction welding （LFW） was measured by the contour method, which is a relatively new and destructive technique to obtain a full map of internal residual stress. The specimen was first cut into two parts; the out-of-plane displacement contour formed by the release of the residual stress was then measured; finally, taking the measured contour of the cut plane as the boundary conditions, a linear elastic finite element analysis was carried out to calculate the corresponding distribution of residual stress normal to the cut plane. The internal stress distribution of the TC 17 titanium alloy LFWjoint was also analyzed. The results show that the tensile residual stress in the TC17 LFW weld is mainly present within a region about 12 mm from the weld centerline; the peak tensile residual stress occurs at the weld centerline and reaches 360 MPa （about one third of the yield strength of TC17 alloy）; within the weld zone of the TC17 LFW weld, the through-thickness stress is not uniform, and the internal stress is larger than that near the top or bottom surface.展开更多
The topography of gear meshing interfaces is one of the key factors affecting the dynamic characteristics of the gear transmission system.In order to obtain the contact characteristics of meshing gear pair with differ...The topography of gear meshing interfaces is one of the key factors affecting the dynamic characteristics of the gear transmission system.In order to obtain the contact characteristics of meshing gear pair with different surface micro-topographies,an interface feature model and a tribo-dynamics coupling model for the gear system are proposed in this paper.The effects of the gear tooth surface micro-topography on the oil film distribution,contact damping and friction are considered.The time-varying meshing stiffness and the static transmission error are included in the abovementioned models.An exemplary gear pair is analyzed using the proposed models to investigate the influence of the surface micro-topography on the dynamic characteristics of gear system under different micro-topographies and input torque conditions.Simulation results show that the effects of gear tooth micro-topography on the gear dynamic responses(including the friction and the vicious damping at the gear meshing interface and the vibration in the direction of offline of action)are highly dependent on the regularity of tooth surface.The vibration and noise can be significantly controlled by manufacturing a regular gear tooth profiles instead of random profiles.展开更多
Spur gears are widely used in the power transmission mechanism of several machines.Due to the transmitted torque,spur gears experience high stresses which could cause gear tooth failure by surface pitting or root frac...Spur gears are widely used in the power transmission mechanism of several machines.Due to the transmitted torque,spur gears experience high stresses which could cause gear tooth failure by surface pitting or root fracture.Tip relief and other gear profile modification have been considered for reducing the induced stresses in the gear tooth.In this work,the influence of tip relief on stresses on a pair of identical spur gear was analyzed using commercial FEA software ANSYS,and formulae for estimating contact and bending stresses were derived.Three cases of gear sets were analyzed;a non-modified pair and another two sets with linear and parabolic tip relief profiles.The non-modified gear set frictionless contact stress was validated against the calculated AGMA pitting resistance,Hertzian contact stress and a reported contact stress value in the literature.The four methods agreed well with each other.Similarly,bending stress was also compared with the AGMA bending strength and Lewis bending stress for validation.Then,friction coefficient was varied from 0.0 to 0.3 with increment of 0.1.The gear contact stress increased up to 11%relative to the frictionless case,whereas bending stress decreased by 6%.Linear tip relief modification was carried out for increasing normalised tip relief values of 0.25 to 1.0 with increment of 0.25.The gear frictionless contact and bending stresses decreased by a maximum of 4%and 2%,respectively.Frictional contact stress increased by up to 7.1%and the bending stress is almost identical with the frictionless case.Parabolic tip relief was also carried out with similar normalised tip relief values.Frictionless contact stress decreased by 5%while frictional contact stress increased by up to 11.5%and the bending stress is also almost identical with the frictionless case.Finally,four formulae were introduced for estimating the contact and bending stresses for a tip modified spur gear.展开更多
The thermal elastohydrodynamic lubrication characteristics of a modified gear system under a dynamic load were investigated,including the influence of the modification coefficient and vibrations.Based on the dynamic t...The thermal elastohydrodynamic lubrication characteristics of a modified gear system under a dynamic load were investigated,including the influence of the modification coefficient and vibrations.Based on the dynamic theory of gear systems,a six-degree-of-freedom tribo-dynamics model was established.Thermal elastohydrodynamic lubrication characteristics of a modified gear system under vibrations and a static load were analyzed.The results showed that the positive transmission gear system exhibited the better lubrication effect compared with other transmission types.A thick lubricating oil film could be formed,and the friction coefficient between the teeth and the oil film flash temperature were the smallest.As the modification coefficient increased,the lubrication condition was continuously improved,and the scuffing load capacity was enhanced.The increment of the modification coefficient increased the meshing stiffness of the gear system but reduced the stiffness of the oil film.展开更多
To improve polishing quality and cope with the shortage of skilled workers for aluminum wheel-hub surface polishing, an automatic surface polishing system with hierarchical control based on the teaching-playback metho...To improve polishing quality and cope with the shortage of skilled workers for aluminum wheel-hub surface polishing, an automatic surface polishing system with hierarchical control based on the teaching-playback method was presented. Multi-axis cutter location data (CL data) were generated with the teaching method. First, a helical tool path and a flexible polishing tool were adopted to achieve high quality and high efficiency; next, the initial irregular data were processed into continuous polishing CL data. The important factor affecting polishing quality, namely the interpolation cycle in the multi-axis CL data was calculated based on a constant removal rate. Results from polishing experiments show that the quality of automatic machine polishing is better and stabler than manual polishing.展开更多
Monte Carlo method was adopted to calculate the meshing error considering the manufacture error and assembly error of the meshing point along the time-varying contact line for helical gear pair. The flexural-torsion-a...Monte Carlo method was adopted to calculate the meshing error considering the manufacture error and assembly error of the meshing point along the time-varying contact line for helical gear pair. The flexural-torsion-axis dynamic model coupled was established under the tooth friction force and solved by the perturbation method to compute real dynamic tooth load. The change laws of the friction force and friction torque were obtained in a meshing period. The transmission error formulation was analyzed to introduce meshing excitations. The maximum dynamic transmission error, the maximum meshing force and the maximum dynamic factor were calculated under different speeds, external loads and damping factors. The conclusions can provide theoretical basis for the gear design especially in tooth profile correction.展开更多
A nonlinear model of anti-backlash gear with time-varying friction and mesh stiffness was proposed for the further study on dynamic characteristics of anti-backlash gear. In order to improve the model precision, appli...A nonlinear model of anti-backlash gear with time-varying friction and mesh stiffness was proposed for the further study on dynamic characteristics of anti-backlash gear. In order to improve the model precision, applied force analysis was completed in detail, and single or double tooth meshing states of two gear pairs at any timing were determined according to the meshing characteristic of anti-backlash gear. The influences of friction and variations of damping ratio on dynamic transmission error were analyzed finally by numerical calculation and the results show that anti-backlash gear can increase the composite mesh stiffness comparing with the mesh stiffness of the normal gear pair. At the pitch points where the frictions change their signs, additional impulsive effects are observed. The width of impulsive in the same value of center frequency is wider than that without friction, and the amplitude is lower. When gear pairs mesh in and out, damping can reduce the vibration and impact.展开更多
In order to simulate the stress of turbine rotor in aeroengine, based on the ANSYS, the simplification model of the turbine rotor was built up. By applying the simplification model, the contact stress of turbine rotor...In order to simulate the stress of turbine rotor in aeroengine, based on the ANSYS, the simplification model of the turbine rotor was built up. By applying the simplification model, the contact stress of turbine rotor was computed. The maximum contact stress appears at the chamfer below the flank, which agrees with experiment result. At the same time, the contact stress changing with the flank angle and friction coefficient was calculated, The results show that the contact stress in the flank increases slowly with the increase of flank angle; with the friction coefficient increasing, the contact stress in flank length decreases; the contact stress will not change when the friction coefficient is over 0.25.展开更多
This paper describes the CVT （continuously variable transmission）. Generally, CVTs are classified as belt-type or toroidal CVTs, and each CVT is basically composed of two parts such as the V-belt and pulley, or fric...This paper describes the CVT （continuously variable transmission）. Generally, CVTs are classified as belt-type or toroidal CVTs, and each CVT is basically composed of two parts such as the V-belt and pulley, or friction wheels. In the belt-type CVT, the pulley is driven by a belt placed between two （left and right） circle boards, while in the toroidal CVT, two rollers rotate under the condition being pushed by strong compression power. Since these conventional CVTs use friction force, their energy transfer efficiency might be inferior. Furthermore, although these CVTs require precise structures and processing, they make noise, and are not durable. Consequently, we propose a new structural CVT in this paper.展开更多
基金Project(35061107)supported by the Doctoral Initiation Project of Jiangsu University of Science and Technology,China
文摘The internal residual stress within a TC 17 titanium alloy joint welded by linear friction welding （LFW） was measured by the contour method, which is a relatively new and destructive technique to obtain a full map of internal residual stress. The specimen was first cut into two parts; the out-of-plane displacement contour formed by the release of the residual stress was then measured; finally, taking the measured contour of the cut plane as the boundary conditions, a linear elastic finite element analysis was carried out to calculate the corresponding distribution of residual stress normal to the cut plane. The internal stress distribution of the TC 17 titanium alloy LFWjoint was also analyzed. The results show that the tensile residual stress in the TC17 LFW weld is mainly present within a region about 12 mm from the weld centerline; the peak tensile residual stress occurs at the weld centerline and reaches 360 MPa （about one third of the yield strength of TC17 alloy）; within the weld zone of the TC17 LFW weld, the through-thickness stress is not uniform, and the internal stress is larger than that near the top or bottom surface.
基金Projects(51905053,51805051)supported by the National Natural Science Foundation of ChinaProject(cstc2019jcyj-bshX0119)supported by the Chongqing Postdoctoral Science Foundation,China。
文摘The topography of gear meshing interfaces is one of the key factors affecting the dynamic characteristics of the gear transmission system.In order to obtain the contact characteristics of meshing gear pair with different surface micro-topographies,an interface feature model and a tribo-dynamics coupling model for the gear system are proposed in this paper.The effects of the gear tooth surface micro-topography on the oil film distribution,contact damping and friction are considered.The time-varying meshing stiffness and the static transmission error are included in the abovementioned models.An exemplary gear pair is analyzed using the proposed models to investigate the influence of the surface micro-topography on the dynamic characteristics of gear system under different micro-topographies and input torque conditions.Simulation results show that the effects of gear tooth micro-topography on the gear dynamic responses(including the friction and the vicious damping at the gear meshing interface and the vibration in the direction of offline of action)are highly dependent on the regularity of tooth surface.The vibration and noise can be significantly controlled by manufacturing a regular gear tooth profiles instead of random profiles.
文摘Spur gears are widely used in the power transmission mechanism of several machines.Due to the transmitted torque,spur gears experience high stresses which could cause gear tooth failure by surface pitting or root fracture.Tip relief and other gear profile modification have been considered for reducing the induced stresses in the gear tooth.In this work,the influence of tip relief on stresses on a pair of identical spur gear was analyzed using commercial FEA software ANSYS,and formulae for estimating contact and bending stresses were derived.Three cases of gear sets were analyzed;a non-modified pair and another two sets with linear and parabolic tip relief profiles.The non-modified gear set frictionless contact stress was validated against the calculated AGMA pitting resistance,Hertzian contact stress and a reported contact stress value in the literature.The four methods agreed well with each other.Similarly,bending stress was also compared with the AGMA bending strength and Lewis bending stress for validation.Then,friction coefficient was varied from 0.0 to 0.3 with increment of 0.1.The gear contact stress increased up to 11%relative to the frictionless case,whereas bending stress decreased by 6%.Linear tip relief modification was carried out for increasing normalised tip relief values of 0.25 to 1.0 with increment of 0.25.The gear frictionless contact and bending stresses decreased by a maximum of 4%and 2%,respectively.Frictional contact stress increased by up to 7.1%and the bending stress is almost identical with the frictionless case.Parabolic tip relief was also carried out with similar normalised tip relief values.Frictionless contact stress decreased by 5%while frictional contact stress increased by up to 11.5%and the bending stress is also almost identical with the frictionless case.Finally,four formulae were introduced for estimating the contact and bending stresses for a tip modified spur gear.
基金Projects(51575289,51705270)supported by the National Natural Science Foundation of China。
文摘The thermal elastohydrodynamic lubrication characteristics of a modified gear system under a dynamic load were investigated,including the influence of the modification coefficient and vibrations.Based on the dynamic theory of gear systems,a six-degree-of-freedom tribo-dynamics model was established.Thermal elastohydrodynamic lubrication characteristics of a modified gear system under vibrations and a static load were analyzed.The results showed that the positive transmission gear system exhibited the better lubrication effect compared with other transmission types.A thick lubricating oil film could be formed,and the friction coefficient between the teeth and the oil film flash temperature were the smallest.As the modification coefficient increased,the lubrication condition was continuously improved,and the scuffing load capacity was enhanced.The increment of the modification coefficient increased the meshing stiffness of the gear system but reduced the stiffness of the oil film.
基金Funded by the Science and Technology Department of Zhejiang Province,China (No. 2005D60SA700351)
文摘To improve polishing quality and cope with the shortage of skilled workers for aluminum wheel-hub surface polishing, an automatic surface polishing system with hierarchical control based on the teaching-playback method was presented. Multi-axis cutter location data (CL data) were generated with the teaching method. First, a helical tool path and a flexible polishing tool were adopted to achieve high quality and high efficiency; next, the initial irregular data were processed into continuous polishing CL data. The important factor affecting polishing quality, namely the interpolation cycle in the multi-axis CL data was calculated based on a constant removal rate. Results from polishing experiments show that the quality of automatic machine polishing is better and stabler than manual polishing.
基金Supported by National Basic Research Program of China("973"Program,No.2013CB632305)
文摘Monte Carlo method was adopted to calculate the meshing error considering the manufacture error and assembly error of the meshing point along the time-varying contact line for helical gear pair. The flexural-torsion-axis dynamic model coupled was established under the tooth friction force and solved by the perturbation method to compute real dynamic tooth load. The change laws of the friction force and friction torque were obtained in a meshing period. The transmission error formulation was analyzed to introduce meshing excitations. The maximum dynamic transmission error, the maximum meshing force and the maximum dynamic factor were calculated under different speeds, external loads and damping factors. The conclusions can provide theoretical basis for the gear design especially in tooth profile correction.
基金Project(51175505)supported by the National Natural Science Foundation of China
文摘A nonlinear model of anti-backlash gear with time-varying friction and mesh stiffness was proposed for the further study on dynamic characteristics of anti-backlash gear. In order to improve the model precision, applied force analysis was completed in detail, and single or double tooth meshing states of two gear pairs at any timing were determined according to the meshing characteristic of anti-backlash gear. The influences of friction and variations of damping ratio on dynamic transmission error were analyzed finally by numerical calculation and the results show that anti-backlash gear can increase the composite mesh stiffness comparing with the mesh stiffness of the normal gear pair. At the pitch points where the frictions change their signs, additional impulsive effects are observed. The width of impulsive in the same value of center frequency is wider than that without friction, and the amplitude is lower. When gear pairs mesh in and out, damping can reduce the vibration and impact.
基金Foundation item： Project（1774-107101027） supported by the National Defense Fund of China Project（1343-74236000006） supported by the Graduate Foundation of Flunan Province, China
文摘In order to simulate the stress of turbine rotor in aeroengine, based on the ANSYS, the simplification model of the turbine rotor was built up. By applying the simplification model, the contact stress of turbine rotor was computed. The maximum contact stress appears at the chamfer below the flank, which agrees with experiment result. At the same time, the contact stress changing with the flank angle and friction coefficient was calculated, The results show that the contact stress in the flank increases slowly with the increase of flank angle; with the friction coefficient increasing, the contact stress in flank length decreases; the contact stress will not change when the friction coefficient is over 0.25.
文摘This paper describes the CVT （continuously variable transmission）. Generally, CVTs are classified as belt-type or toroidal CVTs, and each CVT is basically composed of two parts such as the V-belt and pulley, or friction wheels. In the belt-type CVT, the pulley is driven by a belt placed between two （left and right） circle boards, while in the toroidal CVT, two rollers rotate under the condition being pushed by strong compression power. Since these conventional CVTs use friction force, their energy transfer efficiency might be inferior. Furthermore, although these CVTs require precise structures and processing, they make noise, and are not durable. Consequently, we propose a new structural CVT in this paper.
