Sand casting and die casting processes have been used widely for complex automotive products such as knuckle, arm, etc.Usually, a part fabricated by casting has limited strength due to manufacturing defects such as th...Sand casting and die casting processes have been used widely for complex automotive products such as knuckle, arm, etc.Usually, a part fabricated by casting has limited strength due to manufacturing defects such as the dendrite structure, segregation and porosities.As an attempt to offer a solution to these problems, forging has been used as an alternative process.However, the forging process provides limited formability for complex shape products.Rheo-forging of metal offers not only superior mechanical strength but also requires significantly lower machine loads than solid forming processes.In order to produce semi-solid materials of the desired microstructure, a stirring process is applied during solidification of molten metal.The results of an A356 aluminum alloy sample, which are obtained by experiment and by simulation using DEFORM 3D, are present.展开更多
In order to numerically simulate the failure process of rock and concrete under uniaxial tension,an improved method of selecting the mechanical properties of materials was presented for the random mechanic parameter m...In order to numerically simulate the failure process of rock and concrete under uniaxial tension,an improved method of selecting the mechanical properties of materials was presented for the random mechanic parameter model based on the mesoscopic damage mechanics.The product of strength and elastic modulus of mesoscale representative volume element was considered to be one of the mechanical property parameters of materials and assumed to conform to specified probability distributions to reflect the heterogeneity of mechanical property in materials.With the improved property parameter selection method,a numerical program was developed and the simulation of the failure process of the rock and concrete specimens under static tensile loading condition was carried out.The failure process and complete stress-strain curves of a class of rock and concrete in stable fracture propagation manner under uniaxial tension were obtained.The simulated macroscopic mechanical behavior was compared with the available laboratory experimental observation,and a reasonable agreement was obtained.Verification shows that the improved parameter selection method is suitable for mesoscopic numerical simulation in the failure process of rock and concrete.展开更多
A second-order optimized monotonicity-preserving MUSCL scheme(OMUSCL2) is developed based on the dispersion and dissipation optimization and monotonicity-preserving technique.The new scheme(OMUSCL2) is simple in expre...A second-order optimized monotonicity-preserving MUSCL scheme(OMUSCL2) is developed based on the dispersion and dissipation optimization and monotonicity-preserving technique.The new scheme(OMUSCL2) is simple in expression and is easy for use in CFD codes.Compared with the original second-order or third-order MUSCL scheme,the new scheme shows nearly the same CPU cost and higher resolution to shockwaves and small-scale waves.This new scheme has been tested through a set of one-dimensional and two-dimensional tests,including the Shu-Osher problem,the Sod problem,the Lax problem,the two-dimensional double Mach reflection and the RAE2822 transonic airfoil test.All numerical tests show that,compared with the original MUSCL schemes,the new scheme causes fewer dispersion and dissipation errors and produces higher resolution.展开更多
Most of the times pumps operate off best point states.Reasons are changes of operating conditions,modifications,pollution and wearout or erosion.As consequences non-rotational symmetric flows,transient operational con...Most of the times pumps operate off best point states.Reasons are changes of operating conditions,modifications,pollution and wearout or erosion.As consequences non-rotational symmetric flows,transient operational conditions,increased risk of cavitation,decrease of efficiency and unpredictable wearout can appear.Especially construction components of centrifugal pumps,in particular intake elbows,contribute to this matter.Intake elbows causes additional losses and secondary flows,hence non-rotational velocity distributions as intake profile to the centrifugal pump.As a result the impeller vanes experience permanent changes of the intake flow angle and with it transient flow conditions in the blade channels.This paper presents the first results of a project,experimentally and numerically investigating the consequences of non-rotational inflow to leading edge flow conditions of a centrifugal pump.Therefore two pumpintake-elbow systems are compared,by only altering the intake elbow geometry:a common single bended 90°elbow and a numerically optimized elbow(improved regarding rotational symmetric inflow conditions and friction coefficient).The experiments are carried out,using time resolved stereoscopic PIV on a full acrylic pump with refractions index matched(RIM)working fluid.This allows transient investigations of the flow field simultaneously for all blade leading edges.Additional CFD results are validated and used to further support the investigation i.e.for comparing an analog pump system with ideal inflow conditions.展开更多
基金Project(2009-0081077) supported by the National Research Foundation (NRF) by Korea Government
文摘Sand casting and die casting processes have been used widely for complex automotive products such as knuckle, arm, etc.Usually, a part fabricated by casting has limited strength due to manufacturing defects such as the dendrite structure, segregation and porosities.As an attempt to offer a solution to these problems, forging has been used as an alternative process.However, the forging process provides limited formability for complex shape products.Rheo-forging of metal offers not only superior mechanical strength but also requires significantly lower machine loads than solid forming processes.In order to produce semi-solid materials of the desired microstructure, a stirring process is applied during solidification of molten metal.The results of an A356 aluminum alloy sample, which are obtained by experiment and by simulation using DEFORM 3D, are present.
基金Project(50679006) supported by the National Natural Science Foundation of ChinaProject(NCET-06-0270) supported by the Program for New Century Excellent Talents in University
文摘In order to numerically simulate the failure process of rock and concrete under uniaxial tension,an improved method of selecting the mechanical properties of materials was presented for the random mechanic parameter model based on the mesoscopic damage mechanics.The product of strength and elastic modulus of mesoscale representative volume element was considered to be one of the mechanical property parameters of materials and assumed to conform to specified probability distributions to reflect the heterogeneity of mechanical property in materials.With the improved property parameter selection method,a numerical program was developed and the simulation of the failure process of the rock and concrete specimens under static tensile loading condition was carried out.The failure process and complete stress-strain curves of a class of rock and concrete in stable fracture propagation manner under uniaxial tension were obtained.The simulated macroscopic mechanical behavior was compared with the available laboratory experimental observation,and a reasonable agreement was obtained.Verification shows that the improved parameter selection method is suitable for mesoscopic numerical simulation in the failure process of rock and concrete.
基金supported by the National Natural Science Foundation of China (Grant Nos.10632050,10872205,11072248)the National Basic Research Program of China (Grant No.2009CB724100)+1 种基金the National High Technology Research and Development Program of China (Grant No.2009AA010A139)the Chinese Academy Sciences Program (Grant No.KJCX 2-EW-J01)
文摘A second-order optimized monotonicity-preserving MUSCL scheme(OMUSCL2) is developed based on the dispersion and dissipation optimization and monotonicity-preserving technique.The new scheme(OMUSCL2) is simple in expression and is easy for use in CFD codes.Compared with the original second-order or third-order MUSCL scheme,the new scheme shows nearly the same CPU cost and higher resolution to shockwaves and small-scale waves.This new scheme has been tested through a set of one-dimensional and two-dimensional tests,including the Shu-Osher problem,the Sod problem,the Lax problem,the two-dimensional double Mach reflection and the RAE2822 transonic airfoil test.All numerical tests show that,compared with the original MUSCL schemes,the new scheme causes fewer dispersion and dissipation errors and produces higher resolution.
文摘Most of the times pumps operate off best point states.Reasons are changes of operating conditions,modifications,pollution and wearout or erosion.As consequences non-rotational symmetric flows,transient operational conditions,increased risk of cavitation,decrease of efficiency and unpredictable wearout can appear.Especially construction components of centrifugal pumps,in particular intake elbows,contribute to this matter.Intake elbows causes additional losses and secondary flows,hence non-rotational velocity distributions as intake profile to the centrifugal pump.As a result the impeller vanes experience permanent changes of the intake flow angle and with it transient flow conditions in the blade channels.This paper presents the first results of a project,experimentally and numerically investigating the consequences of non-rotational inflow to leading edge flow conditions of a centrifugal pump.Therefore two pumpintake-elbow systems are compared,by only altering the intake elbow geometry:a common single bended 90°elbow and a numerically optimized elbow(improved regarding rotational symmetric inflow conditions and friction coefficient).The experiments are carried out,using time resolved stereoscopic PIV on a full acrylic pump with refractions index matched(RIM)working fluid.This allows transient investigations of the flow field simultaneously for all blade leading edges.Additional CFD results are validated and used to further support the investigation i.e.for comparing an analog pump system with ideal inflow conditions.