Fineblanking process is a typical large localized plastic deformation process. Based on its forming characteristics, a numerical model is established and an elasto-plastic simulation is performed using the finite elem...Fineblanking process is a typical large localized plastic deformation process. Based on its forming characteristics, a numerical model is established and an elasto-plastic simulation is performed using the finite element method (FEM). The re-meshing method is used when the severe element distortion occurs to facilitate further computation and avoid divergence. The McClintock fracture criterion is adopted to predict and determine the time and site of crack initiation and propagation. Based on this numerical model, the distribution and developing trend of the stress and strain in the shearing zone are predicted. Furthermore, the influence of several process parameters, such as punch-die clearance, edge radius of punch and die, V-ring force, counter force, etc., on the blanked quality is analyzed. The discipline is in accordance with the actual manufacture situation, which can be a guidance to optimization of process parameters.展开更多
Gear teeth in gear transmission systems suffer seriously from fatigue failure during service. In this work, a 2 D double-tooth model was constructed with periodic boundary conditions. The fatigue fracture behavior of ...Gear teeth in gear transmission systems suffer seriously from fatigue failure during service. In this work, a 2 D double-tooth model was constructed with periodic boundary conditions. The fatigue fracture behavior of gear teeth was analyzed using the extended finite element method(XFEM), with emphases on the impacts of initial crack geometries and cyclic load factors. The results suggested that the shortest fatigue life is expected for 0° orientation cracks initiating at the maximum principal stress. Cracks that initiate closer to the bottom land of gear tooth are relatively safe. Moreover, to evaluate the fatigue load conditions, load ratio, load range, and mean load should be all taken into considerations. Further XFEM simulation for material selection was performed to guide the gear design. Among various material parameters, the material constant C and tensile strength are the most significant ones in determining the fatigue life.展开更多
Crack is found to be a major distress that affects the performance of the epoxy asphalt pavement.An extended finite element method was proposed for investigating the fracture properties of the epoxy asphalt mixture.Fi...Crack is found to be a major distress that affects the performance of the epoxy asphalt pavement.An extended finite element method was proposed for investigating the fracture properties of the epoxy asphalt mixture.Firstly,the single-edge notched beam test was used to analyze the temperature effect and calculate the material parameters.Then,the mechanical responses were studied using numerical analysis.It is concluded that 5℃ can be selected as the critical temperature that affects the fracture properties,and numerical simulations indicate that crack propagation is found to significantly affect the stress state of the epoxy asphalt mixture.The maximum principal stress at the crack surface exhibits different trends at various temperatures.Numerical solution of stress intensity factor can well meet the theoretical solution,especially when the temperature is lower than 5℃.展开更多
Two numerical criteria of forming limit diagram(FLD) criterion and ductile fracture criterion(DFC) are presented for FLD prediction of 6061 aluminum. The numerical results are compared with the experimental FLD an...Two numerical criteria of forming limit diagram(FLD) criterion and ductile fracture criterion(DFC) are presented for FLD prediction of 6061 aluminum. The numerical results are compared with the experimental FLD and also punch's load-displacement curve of experimental samples. Experimental FLD of this study is calculated using hemispherical punch test of Hecker. Experimental FLD is converted to FLSD and imported to the Abaqus software to predict necking of samples. Numerical results for FLSD prediction were compared with experimental FLSD. Results show that ductile fracture criterion has higher accuracy for FLD and FLSD prediction of 6061 aluminum. Comparison of numerical and experimental results for force-displacement curve of punch shows that numerical results have a good agreement with experiment.展开更多
The distribution of stress and strain between adjacent particles in particulate reinforced metal matrix composites wasinvestigated using cohesive zone models. It is found that the strain of the composite is concentrat...The distribution of stress and strain between adjacent particles in particulate reinforced metal matrix composites wasinvestigated using cohesive zone models. It is found that the strain of the composite is concentrated in the matrix, and there is aregion with higher strain along the loading path, which can promote the formation of a void near the particles pole. The stress andstrain in matrix near the particles gradually decrease with the increase of the distance between particles. And it is calculated that thereis a critical distance within which the stress and strain fields of the neighboring particles can influence with each other. This criticaldistance increases with the increase of particle size. It is also found that the angle between the tensile direction and the center line ofparticles plays an important role in the stress and strain distribution. The model with the angle of 0° has the greatest influence on thedistribution of stress and strain in the matrix, while the model with the angle of 45° has the least influence on the distribution of stressand strain in the matrix.展开更多
The Liquine-Ofqui Fault Zone(LOFZ) of southern Chilean Andes is one of the largest active strike-slip fault zones.There is an ongoing debate regarding the origin of the stress field along the LOFZ due to its complex g...The Liquine-Ofqui Fault Zone(LOFZ) of southern Chilean Andes is one of the largest active strike-slip fault zones.There is an ongoing debate regarding the origin of the stress field along the LOFZ due to its complex geometry.This paper represents a study of the origins of the LOFZ regional stress field.Stress fields are calculated by finite element(FE) analysis.The two possible stress origins, i.e., oblique plate convergence and ridge collision/indenter tectonics of Chile ridge against Peru-Chile trench, have been emphasized in the present study.Three types of boundary conditions for the three particular models have been applied to calculate stress fields.Models are assumed to be elastic and plane stress condition.Modeling results are presented in terms of four parameters, i.e., orientation of maximum horizontal stress(σ H max ), displacement vector, s train distribution, and maximum shear stress(τmax ) contour line within the model.The results of the first model with oblique plate convergence show inconsistency between the geometric shape of the LOFZ and the distribution of the four parameters.Although more realistic results are obtained from the second model with normal ridge collision, there are few coincident in the LOFZ geometry and regional stress field.The third model with normal and oblique ridge collision is reasonable in understanding the origin of stress field and geometrical condition in the lithosphere of the LOFZ.展开更多
Fracture processes in ship-building structures are in many cases of a 3-D character. A finite element (FE) model of an all fracture mode (AFM) specimen was built for the study of 3-D mixed mode crack fracture beha...Fracture processes in ship-building structures are in many cases of a 3-D character. A finite element (FE) model of an all fracture mode (AFM) specimen was built for the study of 3-D mixed mode crack fracture behavior including modes Ⅰ,Ⅱ, and Ⅲ. The stress intensity factors (SIFs) were calculated by the modified virtual crack closure integral (MVCCI) method, and the crack initiation angle assessment was based on a recently developed 3-D fracture criterion--the Richard criterion. It was shown that the FE model of the AFM-specimen is applicable for investigations under general mixed mode loading conditions, and the computational results of crack initiation angles are in agreement with some available experimental findings. Thus, the applicability of the FE model of the AFM-specimen for mixed mode loading conditions and the validity of the Richard criterion can be demonstrated.展开更多
The transmission shaft of the underground screw drill fractured when milling-shoe and grinding bridge plug was applied to the coiled tubes in a horizontal well of Sichuan province, but the position of this transmissio...The transmission shaft of the underground screw drill fractured when milling-shoe and grinding bridge plug was applied to the coiled tubes in a horizontal well of Sichuan province, but the position of this transmission shaft fracture did not occur at the minor-diameter retracting position and reducing position that were easy to fracture. An analysis of the transverse planes of the fracture found that the cause of the transmission shaft fracture surface was that the defects of the initial surface were propagating to cracks and gave rise to the fracture under torque load. To specifically know well the strength of the transmission shaft under damaging fracture, a statics analysis was conducted on the transmission shaft through ANSYS finite element simulation software, and the finite element models under no cracks, different-depth circumferential cracks, and similar situation of the transverse planes of fracture were established respectively. An analysis of the crack-free finite element model found that the fracture of the transmission shaft was really not caused by the self-structure of the transmission shaft; an analysis of circumferential crack finite element model found that strong stress concentration would appear in the tip of cracks, and the value of the stress would increase along with the increase of the circumferential crack depth, the stress of the entire crack top tended to fluctuate like waves, and also the strength of the transmission shaft was greatly impacted by the presence of cracks; an analysis of the similar crack finite element model found that stress concentration would appear in the tip of cracks, and the initial cracks always started to propagate from the tip of the external surface of the transmission shaft and would propagate inward until the propagating areas of two cracks overlapped, and finally reached the position of transient interruption, and then the transmission shaft fractured completely and the fracture strength was onlv 1/5 of that under no cracks.展开更多
Traditional fracture analysis is based on fracture mechanics and damage mechanics. They focus on the propagation of the fracture. However, their propagation criterions are not easily applied in practice and the curren...Traditional fracture analysis is based on fracture mechanics and damage mechanics. They focus on the propagation of the fracture. However, their propagation criterions are not easily applied in practice and the current analysis is limited in planar problem. This paper presents a new theory that the occurrence of the unbalanced force (derived from the Deformation Reinforcement Theory) could be the criterion of the initiation of the fracture, and the distribution area and propagation of the unbalanced force could be the indication of the fracture propagation direction. By aggregate analysis with Stress Intensity Factor (SIF) criterion, the unbalanced force actually is the opposite external load that is the SIF difference incurred between the external loads and permitted by the structure. Numerical simulation and physical experiments on pre-fracture cuboid rock specimens proved that the occurrence of the unbalanced force could be the initiation of the fracture. Mesh size dependence was also considered by analysis of different mesh size finite element gravity dam models. Furthermore, the theory was applied to the feasibility analysis of the Baihetan arch dam together with physical experiments in order to evaluate the fracture propagation of dam heel. The results show that it is an effective way to use unbalanced force to analyze the fracture initiation and propagation when performing 3-dimensional nonlinear FEM calculation.展开更多
In order to accurately simulate the fine-blanking process, a suitable ductile fracture is significant.So an evaluation strategy based on experimental and corresponding simulation results of tensile, compression, torsi...In order to accurately simulate the fine-blanking process, a suitable ductile fracture is significant.So an evaluation strategy based on experimental and corresponding simulation results of tensile, compression, torsion and fine-blanking test is designed to evaluate five typical ductile fracture criteria, which are widely-used in metal forming process.The stress triaxiality and ductile damage of each test specimen are analyzed.The results show that none of these five criteria is sufficient for all tests.Furthermore, an improved fracture criterion based on Rice and Tracey model, taking the influence of both volume change and shape change of voids into account, is proposed.The characterization of this model for fine-blanking process is easily done by the tensile test and the prediction result shows good.展开更多
基金The National Natural Science Foundation of China(No50505027)
文摘Fineblanking process is a typical large localized plastic deformation process. Based on its forming characteristics, a numerical model is established and an elasto-plastic simulation is performed using the finite element method (FEM). The re-meshing method is used when the severe element distortion occurs to facilitate further computation and avoid divergence. The McClintock fracture criterion is adopted to predict and determine the time and site of crack initiation and propagation. Based on this numerical model, the distribution and developing trend of the stress and strain in the shearing zone are predicted. Furthermore, the influence of several process parameters, such as punch-die clearance, edge radius of punch and die, V-ring force, counter force, etc., on the blanked quality is analyzed. The discipline is in accordance with the actual manufacture situation, which can be a guidance to optimization of process parameters.
基金Project(2018YFE0306100) supported by the National MCF Energy R&D Program of ChinaProject supported by the State Key Laboratory of Powder Metallurgy,Central South University,China
文摘Gear teeth in gear transmission systems suffer seriously from fatigue failure during service. In this work, a 2 D double-tooth model was constructed with periodic boundary conditions. The fatigue fracture behavior of gear teeth was analyzed using the extended finite element method(XFEM), with emphases on the impacts of initial crack geometries and cyclic load factors. The results suggested that the shortest fatigue life is expected for 0° orientation cracks initiating at the maximum principal stress. Cracks that initiate closer to the bottom land of gear tooth are relatively safe. Moreover, to evaluate the fatigue load conditions, load ratio, load range, and mean load should be all taken into considerations. Further XFEM simulation for material selection was performed to guide the gear design. Among various material parameters, the material constant C and tensile strength are the most significant ones in determining the fatigue life.
基金Project(50578038)supported by the National Natural Science Foundation of China
文摘Crack is found to be a major distress that affects the performance of the epoxy asphalt pavement.An extended finite element method was proposed for investigating the fracture properties of the epoxy asphalt mixture.Firstly,the single-edge notched beam test was used to analyze the temperature effect and calculate the material parameters.Then,the mechanical responses were studied using numerical analysis.It is concluded that 5℃ can be selected as the critical temperature that affects the fracture properties,and numerical simulations indicate that crack propagation is found to significantly affect the stress state of the epoxy asphalt mixture.The maximum principal stress at the crack surface exhibits different trends at various temperatures.Numerical solution of stress intensity factor can well meet the theoretical solution,especially when the temperature is lower than 5℃.
文摘Two numerical criteria of forming limit diagram(FLD) criterion and ductile fracture criterion(DFC) are presented for FLD prediction of 6061 aluminum. The numerical results are compared with the experimental FLD and also punch's load-displacement curve of experimental samples. Experimental FLD of this study is calculated using hemispherical punch test of Hecker. Experimental FLD is converted to FLSD and imported to the Abaqus software to predict necking of samples. Numerical results for FLSD prediction were compared with experimental FLSD. Results show that ductile fracture criterion has higher accuracy for FLD and FLSD prediction of 6061 aluminum. Comparison of numerical and experimental results for force-displacement curve of punch shows that numerical results have a good agreement with experiment.
基金Project(51301068)supported by the National Natural Science Foundation of ChinaProject(E2014502003)supported by the Natural Science Foundation of Hebei Province,ChinaProject(2018MS120)supported by Fundamental Research Fund for the Central Universities,China
文摘The distribution of stress and strain between adjacent particles in particulate reinforced metal matrix composites wasinvestigated using cohesive zone models. It is found that the strain of the composite is concentrated in the matrix, and there is aregion with higher strain along the loading path, which can promote the formation of a void near the particles pole. The stress andstrain in matrix near the particles gradually decrease with the increase of the distance between particles. And it is calculated that thereis a critical distance within which the stress and strain fields of the neighboring particles can influence with each other. This criticaldistance increases with the increase of particle size. It is also found that the angle between the tensile direction and the center line ofparticles plays an important role in the stress and strain distribution. The model with the angle of 0° has the greatest influence on thedistribution of stress and strain in the matrix, while the model with the angle of 45° has the least influence on the distribution of stressand strain in the matrix.
文摘The Liquine-Ofqui Fault Zone(LOFZ) of southern Chilean Andes is one of the largest active strike-slip fault zones.There is an ongoing debate regarding the origin of the stress field along the LOFZ due to its complex geometry.This paper represents a study of the origins of the LOFZ regional stress field.Stress fields are calculated by finite element(FE) analysis.The two possible stress origins, i.e., oblique plate convergence and ridge collision/indenter tectonics of Chile ridge against Peru-Chile trench, have been emphasized in the present study.Three types of boundary conditions for the three particular models have been applied to calculate stress fields.Models are assumed to be elastic and plane stress condition.Modeling results are presented in terms of four parameters, i.e., orientation of maximum horizontal stress(σ H max ), displacement vector, s train distribution, and maximum shear stress(τmax ) contour line within the model.The results of the first model with oblique plate convergence show inconsistency between the geometric shape of the LOFZ and the distribution of the four parameters.Although more realistic results are obtained from the second model with normal ridge collision, there are few coincident in the LOFZ geometry and regional stress field.The third model with normal and oblique ridge collision is reasonable in understanding the origin of stress field and geometrical condition in the lithosphere of the LOFZ.
文摘Fracture processes in ship-building structures are in many cases of a 3-D character. A finite element (FE) model of an all fracture mode (AFM) specimen was built for the study of 3-D mixed mode crack fracture behavior including modes Ⅰ,Ⅱ, and Ⅲ. The stress intensity factors (SIFs) were calculated by the modified virtual crack closure integral (MVCCI) method, and the crack initiation angle assessment was based on a recently developed 3-D fracture criterion--the Richard criterion. It was shown that the FE model of the AFM-specimen is applicable for investigations under general mixed mode loading conditions, and the computational results of crack initiation angles are in agreement with some available experimental findings. Thus, the applicability of the FE model of the AFM-specimen for mixed mode loading conditions and the validity of the Richard criterion can be demonstrated.
文摘The transmission shaft of the underground screw drill fractured when milling-shoe and grinding bridge plug was applied to the coiled tubes in a horizontal well of Sichuan province, but the position of this transmission shaft fracture did not occur at the minor-diameter retracting position and reducing position that were easy to fracture. An analysis of the transverse planes of the fracture found that the cause of the transmission shaft fracture surface was that the defects of the initial surface were propagating to cracks and gave rise to the fracture under torque load. To specifically know well the strength of the transmission shaft under damaging fracture, a statics analysis was conducted on the transmission shaft through ANSYS finite element simulation software, and the finite element models under no cracks, different-depth circumferential cracks, and similar situation of the transverse planes of fracture were established respectively. An analysis of the crack-free finite element model found that the fracture of the transmission shaft was really not caused by the self-structure of the transmission shaft; an analysis of circumferential crack finite element model found that strong stress concentration would appear in the tip of cracks, and the value of the stress would increase along with the increase of the circumferential crack depth, the stress of the entire crack top tended to fluctuate like waves, and also the strength of the transmission shaft was greatly impacted by the presence of cracks; an analysis of the similar crack finite element model found that stress concentration would appear in the tip of cracks, and the initial cracks always started to propagate from the tip of the external surface of the transmission shaft and would propagate inward until the propagating areas of two cracks overlapped, and finally reached the position of transient interruption, and then the transmission shaft fractured completely and the fracture strength was onlv 1/5 of that under no cracks.
基金supported by the National Natural Science Foundation of China (Grant No. 50709014)China National Funds for Distinguished Young Scientists (Grant No. 50925931)State Key Laboratory of Hydroscience and Engineering of China (Grant No. 2008-TC-2)
文摘Traditional fracture analysis is based on fracture mechanics and damage mechanics. They focus on the propagation of the fracture. However, their propagation criterions are not easily applied in practice and the current analysis is limited in planar problem. This paper presents a new theory that the occurrence of the unbalanced force (derived from the Deformation Reinforcement Theory) could be the criterion of the initiation of the fracture, and the distribution area and propagation of the unbalanced force could be the indication of the fracture propagation direction. By aggregate analysis with Stress Intensity Factor (SIF) criterion, the unbalanced force actually is the opposite external load that is the SIF difference incurred between the external loads and permitted by the structure. Numerical simulation and physical experiments on pre-fracture cuboid rock specimens proved that the occurrence of the unbalanced force could be the initiation of the fracture. Mesh size dependence was also considered by analysis of different mesh size finite element gravity dam models. Furthermore, the theory was applied to the feasibility analysis of the Baihetan arch dam together with physical experiments in order to evaluate the fracture propagation of dam heel. The results show that it is an effective way to use unbalanced force to analyze the fracture initiation and propagation when performing 3-dimensional nonlinear FEM calculation.
基金the National Natural Science Foundation of China (No. 50505027)the Research Fund forthe Doctoral Program of Higher Education of China(No. 20070248056)
文摘In order to accurately simulate the fine-blanking process, a suitable ductile fracture is significant.So an evaluation strategy based on experimental and corresponding simulation results of tensile, compression, torsion and fine-blanking test is designed to evaluate five typical ductile fracture criteria, which are widely-used in metal forming process.The stress triaxiality and ductile damage of each test specimen are analyzed.The results show that none of these five criteria is sufficient for all tests.Furthermore, an improved fracture criterion based on Rice and Tracey model, taking the influence of both volume change and shape change of voids into account, is proposed.The characterization of this model for fine-blanking process is easily done by the tensile test and the prediction result shows good.