Fineblanking process is a typical large localized plastic deformation process. Based on its forming characteristics, a numerical model is established and an elasto-plastic simulation is performed using the finite elem...Fineblanking process is a typical large localized plastic deformation process. Based on its forming characteristics, a numerical model is established and an elasto-plastic simulation is performed using the finite element method （FEM）. The re-meshing method is used when the severe element distortion occurs to facilitate further computation and avoid divergence. The McClintock fracture criterion is adopted to predict and determine the time and site of crack initiation and propagation. Based on this numerical model, the distribution and developing trend of the stress and strain in the shearing zone are predicted. Furthermore, the influence of several process parameters, such as punch-die clearance, edge radius of punch and die, V-ring force, counter force, etc., on the blanked quality is analyzed. The discipline is in accordance with the actual manufacture situation, which can be a guidance to optimization of process parameters.展开更多
Friction stir welding （FSW） was performed on 2024-T351 aluminum alloy plates. Metallographic analysis, Vickers microhardness and XRD tests were conducted to determine the properties of the welded zone. FE simulatio...Friction stir welding （FSW） was performed on 2024-T351 aluminum alloy plates. Metallographic analysis, Vickers microhardness and XRD tests were conducted to determine the properties of the welded zone. FE simulation of the FSW process was implemented for the different welding conditions to extract the residual stress and stress intensity factor （SIF）. Fracture and fatigue behaviors of the welds which have the initial crack in the nugget zone and the crack orientation along the welding direction, were studied based on standard test methods. Fracture behavior of the welds was also evaluated by shearography method. The results showed that the tool rotational and traverse speeds affect the fracture toughness and fatigue crack growth rate. FSW provides 18%-49% reductions in maximum fracture load and fracture toughness. A slight diminution in fracture toughness of the joints was observed for lower traverse speed of the tool, and at higher traverse or rotational speeds, increasing the probability of defects may contribute to low fracture toughness. Fatigue crack propagation rate of all welds was slower than that of the base metal for low values of stress intensity factor range ΔK （ΔK〈13 MPa·m^1/2）, but is much faster for high values of ΔK.展开更多
Two numerical criteria of forming limit diagram（FLD） criterion and ductile fracture criterion（DFC） are presented for FLD prediction of 6061 aluminum. The numerical results are compared with the experimental FLD an...Two numerical criteria of forming limit diagram（FLD） criterion and ductile fracture criterion（DFC） are presented for FLD prediction of 6061 aluminum. The numerical results are compared with the experimental FLD and also punch＇s load-displacement curve of experimental samples. Experimental FLD of this study is calculated using hemispherical punch test of Hecker. Experimental FLD is converted to FLSD and imported to the Abaqus software to predict necking of samples. Numerical results for FLSD prediction were compared with experimental FLSD. Results show that ductile fracture criterion has higher accuracy for FLD and FLSD prediction of 6061 aluminum. Comparison of numerical and experimental results for force-displacement curve of punch shows that numerical results have a good agreement with experiment.展开更多
In order to accurately simulate the fine-blanking process, a suitable ductile fracture is significant.So an evaluation strategy based on experimental and corresponding simulation results of tensile, compression, torsi...In order to accurately simulate the fine-blanking process, a suitable ductile fracture is significant.So an evaluation strategy based on experimental and corresponding simulation results of tensile, compression, torsion and fine-blanking test is designed to evaluate five typical ductile fracture criteria, which are widely-used in metal forming process.The stress triaxiality and ductile damage of each test specimen are analyzed.The results show that none of these five criteria is sufficient for all tests.Furthermore, an improved fracture criterion based on Rice and Tracey model, taking the influence of both volume change and shape change of voids into account, is proposed.The characterization of this model for fine-blanking process is easily done by the tensile test and the prediction result shows good.展开更多
Thermally activated dislocation emission in high-temperature ferroelectric ceramics is investigated through an assumption of thermal stability and a novel analytical method. The stress intensity factor (SIF) arising f...Thermally activated dislocation emission in high-temperature ferroelectric ceramics is investigated through an assumption of thermal stability and a novel analytical method. The stress intensity factor (SIF) arising from domain switching is evaluated by using a Green's function method, and the critical applied electric field intensity factor (CAEFIF) for brittle fracture at room temperature is obtained. Besides, the lowest temperature for single dislocation emission before brittle fracture is also obtained by constructing an energy balance. The multi-scale analysis of facture toughness of the ferroelectric ceramics at high temperature is carried out. Through the analysis, the CAEFIF for crack extension is recalculated. The results show that the competition and interaction effects between dislocation emission and brittle fracture are very obvious. Besides, the higher critical activation temperature, the more columns of obstacles will be overcome. Additionally, the shielding effect arising from thermally activated dislocations is remarkable, thus, the brittle-ductile transition can promote the fracture toughness of high-temperature ferroelectric ceramics.展开更多
基金The National Natural Science Foundation of China(No50505027)
文摘Fineblanking process is a typical large localized plastic deformation process. Based on its forming characteristics, a numerical model is established and an elasto-plastic simulation is performed using the finite element method （FEM）. The re-meshing method is used when the severe element distortion occurs to facilitate further computation and avoid divergence. The McClintock fracture criterion is adopted to predict and determine the time and site of crack initiation and propagation. Based on this numerical model, the distribution and developing trend of the stress and strain in the shearing zone are predicted. Furthermore, the influence of several process parameters, such as punch-die clearance, edge radius of punch and die, V-ring force, counter force, etc., on the blanked quality is analyzed. The discipline is in accordance with the actual manufacture situation, which can be a guidance to optimization of process parameters.
文摘Friction stir welding （FSW） was performed on 2024-T351 aluminum alloy plates. Metallographic analysis, Vickers microhardness and XRD tests were conducted to determine the properties of the welded zone. FE simulation of the FSW process was implemented for the different welding conditions to extract the residual stress and stress intensity factor （SIF）. Fracture and fatigue behaviors of the welds which have the initial crack in the nugget zone and the crack orientation along the welding direction, were studied based on standard test methods. Fracture behavior of the welds was also evaluated by shearography method. The results showed that the tool rotational and traverse speeds affect the fracture toughness and fatigue crack growth rate. FSW provides 18%-49% reductions in maximum fracture load and fracture toughness. A slight diminution in fracture toughness of the joints was observed for lower traverse speed of the tool, and at higher traverse or rotational speeds, increasing the probability of defects may contribute to low fracture toughness. Fatigue crack propagation rate of all welds was slower than that of the base metal for low values of stress intensity factor range ΔK （ΔK〈13 MPa·m^1/2）, but is much faster for high values of ΔK.
文摘Two numerical criteria of forming limit diagram（FLD） criterion and ductile fracture criterion（DFC） are presented for FLD prediction of 6061 aluminum. The numerical results are compared with the experimental FLD and also punch＇s load-displacement curve of experimental samples. Experimental FLD of this study is calculated using hemispherical punch test of Hecker. Experimental FLD is converted to FLSD and imported to the Abaqus software to predict necking of samples. Numerical results for FLSD prediction were compared with experimental FLSD. Results show that ductile fracture criterion has higher accuracy for FLD and FLSD prediction of 6061 aluminum. Comparison of numerical and experimental results for force-displacement curve of punch shows that numerical results have a good agreement with experiment.
基金the National Natural Science Foundation of China (No. 50505027)the Research Fund forthe Doctoral Program of Higher Education of China(No. 20070248056)
文摘In order to accurately simulate the fine-blanking process, a suitable ductile fracture is significant.So an evaluation strategy based on experimental and corresponding simulation results of tensile, compression, torsion and fine-blanking test is designed to evaluate five typical ductile fracture criteria, which are widely-used in metal forming process.The stress triaxiality and ductile damage of each test specimen are analyzed.The results show that none of these five criteria is sufficient for all tests.Furthermore, an improved fracture criterion based on Rice and Tracey model, taking the influence of both volume change and shape change of voids into account, is proposed.The characterization of this model for fine-blanking process is easily done by the tensile test and the prediction result shows good.
基金Supported by the Ph.D. Programs Foundation of Ministry of Education of China under Grant No. 20123305120008, the Scientific Research Project of Department of Education of Zhejiang Province under Grant No. Y201223508, a Grant from the Impact and Safety of Coastal Engineering Initiative, a COE Program of Zhejiang Provincial Government at Ningbo University under Grant Nos. zj1117, zj1203, and zj1201 and the K.C. Wong Magana Fund
文摘Thermally activated dislocation emission in high-temperature ferroelectric ceramics is investigated through an assumption of thermal stability and a novel analytical method. The stress intensity factor (SIF) arising from domain switching is evaluated by using a Green's function method, and the critical applied electric field intensity factor (CAEFIF) for brittle fracture at room temperature is obtained. Besides, the lowest temperature for single dislocation emission before brittle fracture is also obtained by constructing an energy balance. The multi-scale analysis of facture toughness of the ferroelectric ceramics at high temperature is carried out. Through the analysis, the CAEFIF for crack extension is recalculated. The results show that the competition and interaction effects between dislocation emission and brittle fracture are very obvious. Besides, the higher critical activation temperature, the more columns of obstacles will be overcome. Additionally, the shielding effect arising from thermally activated dislocations is remarkable, thus, the brittle-ductile transition can promote the fracture toughness of high-temperature ferroelectric ceramics.
