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Al/Mg双层方管渐进扩径成形的数值模拟及实验研究 被引量:1
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作者 赵健行 胡红军 +3 位作者 张威 赵辉 田野 张丁非 《中国有色金属学报》 EI CAS CSCD 北大核心 2022年第11期3268-3279,共12页
为了研究渐进扩径成形(Progressive expanding forming,PEF)工艺对Al/Mg双金属复合方形管材成形过程多物理场及微观组织的影响,根据PEF工艺的特点,采用DEFORM-3D软件建立了三维热力耦合的有限元数值模型并进行模拟,在PEF工艺实验中开展... 为了研究渐进扩径成形(Progressive expanding forming,PEF)工艺对Al/Mg双金属复合方形管材成形过程多物理场及微观组织的影响,根据PEF工艺的特点,采用DEFORM-3D软件建立了三维热力耦合的有限元数值模型并进行模拟,在PEF工艺实验中开展了微观组织表征及硬度测试,研究了预热温度对成形载荷及坯料形变的影响、挤压速度对坯料温度场及等效应力的影响,以及不同坯料预热温度对Al/Mg双金属微观组织的影响。结果表明:PEF工艺可以产生大塑性变形(Severe plastic deformation),有效地细化双层方管的微观组织,并且能够直接一次形成壁厚为3 mm的Al/Mg双金属复合方管;坯料预热温度从340℃上升到430℃时,成形载荷呈下降趋势,下降了约28.6%;挤压速度越快,挤压剪切扩径区的等效应力越大;在Al/Mg双金属复合界面过渡区会形成Mg17Al12、Mg Al、Mg2Al3三种铝镁的化合产物,结合层硬度较高;当挤压速度为10 mm/s、挤压温度为400℃、扩径角为150°时,方形管材Al/Mg结合层的缺陷较小,结合层的冶金结合效果理想,硬度约为138.14 HV。 展开更多
关键词 双金属 方形管材 数值模拟 渐进扩径成形 微观组织
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Numerical method and model for calculating thermal storage time for an annular tube with phase change material 被引量:5
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作者 刘泛函 徐建新 +1 位作者 王辉涛 王华 《Journal of Central South University》 SCIE EI CAS CSCD 2017年第1期217-226,共10页
For calculating the thermal storage time for an annular tube with phase change material (PCM), a novel method is proposed. The method is suitable for either low-temperature PCM or high-temperature PCM whose initial ... For calculating the thermal storage time for an annular tube with phase change material (PCM), a novel method is proposed. The method is suitable for either low-temperature PCM or high-temperature PCM whose initial temperature is near the melting point. The deviation fit is smaller than 8% when the time is below 2x104 s. Comparison between the predictions and the reported experimental data of thermal storage time at same conditions is investigated and good agreements have been got. Based on this method, the performance of the thermal storage unit and the role of natural convection are also investigated. Results show a linear relation between the maximum amount of stored heat and thermal storage time, and their ratio increases with the height of the thermal storage unit. As the thickness of the cavity increases, natural convection plays an increasingly important role in promoting the melting behavior of paraffin. When the thickness of the cavity is small, natural convection restrains the melting behavior of paraffin. 展开更多
关键词 natural convection energy storage modeling heat transfer mass transfer
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Converting circular tubes into square cross-sectional parts using incremental forming process 被引量:1
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作者 F.RAHMANI S.M.H.SEYEDKASHI S.J.HASHEMI 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2019年第11期2351-2361,共11页
Incremental forming process is recently developed to form tubular parts.The fabrication cost and accuracy could be optimized if the effects of process parameters and the optimum values are specified.The aim of this re... Incremental forming process is recently developed to form tubular parts.The fabrication cost and accuracy could be optimized if the effects of process parameters and the optimum values are specified.The aim of this research is using incremental forming of copper tubes to convert a circular tube into a square cross-sectional part.An experimental setup,consisting of a spherical forming punch and a fixture for clamping the tube is designed.The forming punch movement is controlled by a CNC machine.Full factorial design of experiments is carried out in order to determine the effects of process parameters including linear velocity,radial feed,and axial feed of the tool on the thinning ratio and the maximum outer diameter of the square cross-sectional parts.Results show that the radial feed has the major influence on the thinning ratio,while the axial feed plays the major role for the final profile.Increase of radial feed results in higher thinning ratio,and decrease of axial feed results in better shape conformity.Linear velocity does not have a significant effect on thinning ratio.Regression models are also given for predicting the determined responses. 展开更多
关键词 tube incremental forming square cross-section radial feed axial feed THINNING
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