The fluid flow and oil-water separation were simulated using a Reynolds stress transport equation model of turbulence in water flow and a stochastic model of oil droplet motion. Simulation results give the axial and t...The fluid flow and oil-water separation were simulated using a Reynolds stress transport equation model of turbulence in water flow and a stochastic model of oil droplet motion. Simulation results give the axial and tangential velocity components, the pressure and turbulence intensity distribution and droplet trajectories for a hydrocyclone of F type and a hydrocyclone proposed by the present authors. The flow field predictions are in qualitative agreement with the LDV measurements. The results show that the proposed hydrocyclone has better performance than the hydrocyclone of F type due to creating stronger centrifugal force and lower axial velocity.展开更多
A simple harmonic motion is proposed to make the membrane move in a simpleharmonic way so as to enhance the membrane filtration, and minimize the membrane fouling andconcentration polarization. The velocity distributi...A simple harmonic motion is proposed to make the membrane move in a simpleharmonic way so as to enhance the membrane filtration, and minimize the membrane fouling andconcentration polarization. The velocity distribution and pressure distribution are deduced from theNavier-Stokes equation on the basis of a laminar flow when the membrane rotates at the speed of Asin(αt). And then the shear stress, shear force, moment of force on the membrane surface and powerconsumed by viscous force are calculated. The velocity distribution demonstrates that the phase ofmembrane velocity does not synchronize with that of shear stress. The simple harmonic motion canresult in self-cleaning, optimize energy utilization, provide the velocity field with instability,and make the feed fluid fluctuation. It also results in higher shear stress on the membrane surfacethan the constant motion when they consume the same quantitative energy.展开更多
Hydrocyclone is widely used in closed-circuit grinding process. However, in the first classification operation of coarse particles with high pulp density, the shortcomings of traditional cyclone are that the grinding ...Hydrocyclone is widely used in closed-circuit grinding process. However, in the first classification operation of coarse particles with high pulp density, the shortcomings of traditional cyclone are that the grinding cycle load is much high, the apex of cyclone is easily to be blocked and classification efficiency is less. Specifically, the problems of traditional cyclone used in grinding process are as follows： （1） Mill utilization factor is low and its handling capacity is small; （2） Coarse particles mixing in cyclone overflow affects the following separation process and fine particles mixing in underflow causes over-grinding, which affects the total recovery rate of valuable minerals; （3） High grinding cycle load leads to large amount of high-density slurry pumping, which causes high energy consumption and severe wear of cyclones, pipelines and pumps. The applications of new type pre-classification hydrocyclone with centrifugal volute in the first classification process of iron mine mill are introduced in the paper. Pulp particles fed in the centrifugal volute are arranged in advance, so that coarse particles can be far away from the overflow pipe, which can reduce the short circuit current to avoid coarse particles entering overflow and improve classification efficiency and accuracy of cyclone. The strong points of the new cyclone in the coarse classification operation are as follows： （1） Finer overflow and less fine particles mixing in underflow improves classification efficiency more than 10%; （2） Lower ball mill load cycle improves ball capacity more than 10%; （3） Grinding energy consumption reduces by more than 20% and cyclone feed pump reduces energy consumption by more than 12%. In short, new type pre-classification cyclone with centrifugal volute solves the problems of fine particles mixing in underflow, high grinding cycle load and less classification efficiency in the coarse classification operation. Therefore, it has broad application prospects in ferrous metal and non-ferrous metal ore dressing plant.展开更多
The fundamental question of super-low-ash coal preparation is how to furthest depress high ash component pollution. A jigging process was used to remove high ash refuse and middling, then a high precision heavy medium...The fundamental question of super-low-ash coal preparation is how to furthest depress high ash component pollution. A jigging process was used to remove high ash refuse and middling, then a high precision heavy medium cyclone was used to further separate near gravity light material. A two-stage heavy medium cylindrical cyclone with the same separation density was used to increase the precision of separation. The feed was de-slimed and fine-grind coal was added with media to improve the stability of the suspension. The pump frequency conversion timing and an air spring were used to steady the cyclone inlet pressure. Based on a series of study and pilot tests, a 1.00 Mt/a (output) commercial separation system with Ep value under 0.015 was built up. Super low ash (Ad≤2.00%) Taixi Anthracite has been put into commercial production.展开更多
基金Supported by the Special Funds for Major State Basic Research (No. 1999-0222-08).
文摘The fluid flow and oil-water separation were simulated using a Reynolds stress transport equation model of turbulence in water flow and a stochastic model of oil droplet motion. Simulation results give the axial and tangential velocity components, the pressure and turbulence intensity distribution and droplet trajectories for a hydrocyclone of F type and a hydrocyclone proposed by the present authors. The flow field predictions are in qualitative agreement with the LDV measurements. The results show that the proposed hydrocyclone has better performance than the hydrocyclone of F type due to creating stronger centrifugal force and lower axial velocity.
文摘A simple harmonic motion is proposed to make the membrane move in a simpleharmonic way so as to enhance the membrane filtration, and minimize the membrane fouling andconcentration polarization. The velocity distribution and pressure distribution are deduced from theNavier-Stokes equation on the basis of a laminar flow when the membrane rotates at the speed of Asin(αt). And then the shear stress, shear force, moment of force on the membrane surface and powerconsumed by viscous force are calculated. The velocity distribution demonstrates that the phase ofmembrane velocity does not synchronize with that of shear stress. The simple harmonic motion canresult in self-cleaning, optimize energy utilization, provide the velocity field with instability,and make the feed fluid fluctuation. It also results in higher shear stress on the membrane surfacethan the constant motion when they consume the same quantitative energy.
文摘Hydrocyclone is widely used in closed-circuit grinding process. However, in the first classification operation of coarse particles with high pulp density, the shortcomings of traditional cyclone are that the grinding cycle load is much high, the apex of cyclone is easily to be blocked and classification efficiency is less. Specifically, the problems of traditional cyclone used in grinding process are as follows： （1） Mill utilization factor is low and its handling capacity is small; （2） Coarse particles mixing in cyclone overflow affects the following separation process and fine particles mixing in underflow causes over-grinding, which affects the total recovery rate of valuable minerals; （3） High grinding cycle load leads to large amount of high-density slurry pumping, which causes high energy consumption and severe wear of cyclones, pipelines and pumps. The applications of new type pre-classification hydrocyclone with centrifugal volute in the first classification process of iron mine mill are introduced in the paper. Pulp particles fed in the centrifugal volute are arranged in advance, so that coarse particles can be far away from the overflow pipe, which can reduce the short circuit current to avoid coarse particles entering overflow and improve classification efficiency and accuracy of cyclone. The strong points of the new cyclone in the coarse classification operation are as follows： （1） Finer overflow and less fine particles mixing in underflow improves classification efficiency more than 10%; （2） Lower ball mill load cycle improves ball capacity more than 10%; （3） Grinding energy consumption reduces by more than 20% and cyclone feed pump reduces energy consumption by more than 12%. In short, new type pre-classification cyclone with centrifugal volute solves the problems of fine particles mixing in underflow, high grinding cycle load and less classification efficiency in the coarse classification operation. Therefore, it has broad application prospects in ferrous metal and non-ferrous metal ore dressing plant.
基金Project 2004300z019 supported by the Ningxia Municipal Torch Science and Technology
文摘The fundamental question of super-low-ash coal preparation is how to furthest depress high ash component pollution. A jigging process was used to remove high ash refuse and middling, then a high precision heavy medium cyclone was used to further separate near gravity light material. A two-stage heavy medium cylindrical cyclone with the same separation density was used to increase the precision of separation. The feed was de-slimed and fine-grind coal was added with media to improve the stability of the suspension. The pump frequency conversion timing and an air spring were used to steady the cyclone inlet pressure. Based on a series of study and pilot tests, a 1.00 Mt/a (output) commercial separation system with Ep value under 0.015 was built up. Super low ash (Ad≤2.00%) Taixi Anthracite has been put into commercial production.
