旋转工况下随钻定向测量方法研究及仿真分析

基于三轴磁通门和三轴加速度计的随钻定向测量仪是当今主流的定向测量仪器,其根据三轴磁通门和三轴加速度计的测量值可以实时解算出当前的方位、井斜和工具面角。但利用现有的解算方法,定向测量只能在非旋转工况下进行,否则,由于离心加速度和振动的影响,测量误差将非常大。针对旋转工况,在现有的方位解算方法的基础上,推导2种新的方位角解算方法:迭代法和三角法。对其进行精度分析,得出2种方法本质相同的结论,且在不考虑某些特殊区域时,方位角仿真精度能到达0.8°。最后,通过Matlab编程,进行了仿真验证。

旋转工况下小型液冷源设计

设计了一种适用于旋转工况的小型液冷源,该液冷源采用强迫风冷换热器的原理。液冷源液路循环采用闭式系统设计以适应旋转工况的要求,液位检测采用光电式液位传感器,通过单向阀和电磁阀的组合使用可有效防止水锤效应。该系统具有体积小、重量轻、环境适应性强等优点。

三滚轮整体加载旋转工况光弹流试验机设计及实验

弹流润滑的光干涉法必须采用透明材料,而一般玻璃等透明材料不能承受高的拉应力,且局部柔性加载技术较为困难,制约着有限长线接触光弹流实验的开展。为了弥补目前对有限长线接触光弹流实验研究的不足,设计了一种三滚轮整体加载旋转工况光弹流试验机,并对滚子的弹流油膜形状进行了初步的实验。实验表明,该试验机可以有效地工作在旋转工况下,测量滚子类线接触弹流润滑接触表面的油膜形状及其变化情况,为今后相关弹流润滑成膜机理的理论研究提供有效的实验数据。

基于Davenport谱风机叶片旋转状态下的应力分析

为了确保风力机叶片安全可靠运行,对其进行了旋转工况下的应力分析.以UG建立的叶片实体模型为研究对象,运用更加贴近实际工况的Davenport风谱建立了近海风场,利用Newmark法求解了结构运动方程,并在与文献试验结果对比的基础上,数值模拟了叶片应力分布.研究结果表明,风力机叶片的位移响应与应力响应幅值均随来流风速的增加而增加,旋转速度和来流风速均对叶片在相对弦长和相对翼展方向上的最大mises应力变化趋势有明显影响,该结果可以为风力机叶片优化设计提供参考.

旋转气冷涡轮流场的数值模拟

应用数值计算的方法,对采用气膜冷却的涡轮叶片在静止和旋转状态下的流场进行数值模拟,研究涡轮叶片在静止和旋转状态下冷却射流和主流的掺混流场结构.结果表明:涡轮叶片压力面极限流线在静止和旋转两种工况下的区别比较明显.旋转使得马蹄涡的尺度有所加强.压力面和吸力面侧都存在明显的反向涡对结构;在吸力面,反向涡对的对称性比压力面的好;反向涡对随着下游距离的增大逐渐减弱,同时旋转使得掺混流场的轨迹有向叶片径向偏转的趋势.旋转工况下涡轮压力面侧反向涡对的衰减速度和程度变化明显,吸力面侧涡对的涡心位置更靠近叶片壁面,涡的影响区域也较小.

CAM-POST在FORREST机械工业公司中的应用

FORREST机械工业公司(FORREST MACHINING INC,FMI)是世界领先的国际航空业加工零件和部件供应商,它在加利福尼亚的瓦伦西亚有占地32500m2的生产和组装厂。FMI主要进行超大型的钛合金。

ANALYSIS OF UN-COINCIDE COORDINATE ERROR IN SINGLE-AXIS ROTATING FIBER OPTIC STRAP-DOWN INERTIAL NAVIGATION SYSTEM

The un-coincide coordinate error in the single-axis rotating fiber optic strap-down inertial navigation system（SINS） is analyzed. Firstly, a rotating modulation technology is presented for SINS. The method provides the enhanced property of SINS when using the same-leveled inertial measurement units. Then, the rotating struc- ture modification is derived and augmented to resolve the un-modulated error-accumulated problem. As the insuf- ficient machine processing, the horizontal and the vertical errors on the machine surface are inevitable, and the in- volved coordinates are difficult to get the exact coincident. So, two major kinds of coordinate situation are stud- ied. The equivalent error models on gyro and acceleration outputs are built for each situation, and the impact is analyzed for compensation. The part of attitude and position error models caused by the built angle-rate error is established to calculate the un-eoincident impact. Considering these conditions of different gyro accuracy and mo- tion states simultaneously, numerical simulations are implemented. Results indicate that the SINS modulation ac- curacy is seriously affected by the combined factors on gyro accuracy and motion conditions.

Effect of low-frequency rotary electromagnetic-field on solidification structure of continuous casting austenitic stainless steel

To understand the solidification behavior of austenitic stainless steel in rotary electromagnetic-field, the influence of low-frequency rotary electromagnetic-field on solidification structure of austenitic stainless steel in horizontal continuous casting was investigated based on industrial experiments. The results show that the solidification structure of austenitic stainless steel can be remarkably refined, the central porosity and shrinkage cavity can be remarkably decreased, and the equiaxed grains zone are enlarged by means of application of appropriate low-frequency electromagnetic-field parameters. The industrial trials verify that the stirring intensity of austenitic stainless steel should be higher compared with that of plain carbon steel. Electromagnetic stirring affects the macrostructure even if the average magnetic flux density of the electromagnetic stirring reaches 90 mT (amplitude reaches 141 mT) with the frequency of 3-4 Hz. Due to a higher viscosity, rotating speed of molten stainless steel is 20%-30% lower than that of molten carbon steel in the same magnetic flux density.

Mechanical model of breaking rock and force characteristic of disc cutter

According to the cutting characteristics of progressive spiral movement by rotary cutting of the disc cutter, using the broken theory of interaction of compression and shearing, the three-axis force rotary cutting mechanical model of disc cutter was established and the influence of installation radius, the phase difference and the cutter space on the mechanics of disc cutter were analyzed. The results show that on the same radial line of tunneling interface, the boring distance of cutting tools installed on a different radius is not equal. The cutting radial line of tunneling interface is a polyline and its height is determined by phase angle and penetration of cutting tools. Both phase difference and the installation radius between adjacent disc cutters have little effect on the vertical force and rolling force, but increase with the increase in cutter spacing. In addition, when increasing phase difference and cutter space bilaterally, and reducing installation radius simultaneously, the lateral force would be improved. Related results have been verified onl O0 t rotary tool cutting test platform.

Effect of process parameters on tensile strength of friction stir welded cast A356 aluminium alloy joints

A356 is a high strength aluminium-silicon cast alloy used in food,chemical,marine,electrical and automotive industries.Fusion welding of this cast alloy will lead to many problems such as porosity,micro-fissuring,and hot cracking.However,friction stir welding（FSW） can be used to weld this cast alloy without above mentioned defects.An attempt was made to study the effect of FSW process parameters on the tensile strength of cast A356 aluminium alloy.Joints were made using different combinations of tool rotation speed,welding speed and axial force.The quality of weld zone was analyzed by macrostructure and microstructure analyses.Tensile strengths of the joints were evaluated and correlated with the weld zone hardness and microstructure.The joint fabricated using a rotational speed of 1000 r/min,a welding speed of 75 mm/min and an axial force of 5 kN showed a higher tensile strength compared to the other joints.

Theoretical Study on Dynamic Filtration with the Membrane in Simple Harmonic Motion

A simple harmonic motion is proposed to make the membrane move in a simpleharmonic way so as to enhance the membrane filtration, and minimize the membrane fouling andconcentration polarization. The velocity distribution and pressure distribution are deduced from theNavier-Stokes equation on the basis of a laminar flow when the membrane rotates at the speed of Asin(αt). And then the shear stress, shear force, moment of force on the membrane surface and powerconsumed by viscous force are calculated. The velocity distribution demonstrates that the phase ofmembrane velocity does not synchronize with that of shear stress. The simple harmonic motion canresult in self-cleaning, optimize energy utilization, provide the velocity field with instability,and make the feed fluid fluctuation. It also results in higher shear stress on the membrane surfacethan the constant motion when they consume the same quantitative energy.

The adjusting mining technology of combining fully mechanized with individual prop,rotating,hilt,irregular form,and double unit face on thin coal seam of Tianchen Mine

Analyzed the situations and characteristics of thin coal seam mining and its mining technologies,and introduced the mining innovation technology used by Tianchen Coal Mine of Zhaozhuang Coal Company of China.This innovation technology combined the fully mechanized mining with individual props,and the working face of mining is over length,irregular form and double units.The rotational adjusting mining technology on thin coal seam is also practiced in this new mining technology.The detail technologies,such as outlays of working face and ways,mining methods,equipments of cutting,transporting and sporting,have been introduced.So that,using the synthetic and creative mining tech- nologies,Tianchen Coal Mine solves the mining problems of thin coal seam successfully.

Rotating extrusion technique and its effect on quality of aluminum alloy thin-plate weldments

A new technique named rotating extrusion was proposed that uses rotating extrusion action to rectify residual distortion of aluminum alloy thin-plate weldments to improve mechanical properties of welded joints. The basic principle and device of rotating extrusion were introduced. The residual distortion and stresses in rotating extrusion weldments were compared with those in conventional weldments. The differences in microstructure and mechanical properties between conventional welded joints and rotating extrusion welded joints were investigated and analyzed in order to make clear the effect of rotating extrusion on the performance of aluminum alloy weldments. Experimental results show that rotating extrusion can enhance the hardness and tensile strength of aluminum alloy welded joints evidently. This method has also potential effect on extending the life of welded structures.

Study on geometric models of non-numerically controlled machining revolving cutter with constant pitch

This paper presents a new approach of designing the revolving cutter with constant pitch, and provides geometric models. The corresponding models in the non-numerically controlled manufacturing, such as designing the helical groove, grinding wheel, relative feeding motion, and calculating the helical angle of the cutting edge, are introduced. The examples are given to testify that the design approach is simple and readily realized in machining the revolving cutter with constant pitch. The effective design and manufacture method provides general references for non-NC machining revolving cutter with constant pitch and reducing the equipments input.

Microstructure and mechanical properties evolution of 65Cu-35Zn brass tube during cyclic rotating−bending process

The cyclic rotating−bending(CRB)processes under different deformation conditions were carried out to refine the microstructure and improve the mechanical properties of the 65Cu−35Zn brass tubes.The microstructure and the mechanical properties in the axial direction of the tubes after the CRB process were studied with the OM,EBSD and conventional tensile test.To obtain the accumulated effective plastic strain of the tube during the CRB process,the FEM simulation was also executed.The results show that the average grain size decreases with the increase of rotation time at RT,and with the decrease of bending angle at 200℃.With the increase of accumulated effective plastic strain during the CRB process,the reduction rate of average grain size of the brass tube increases,the tensile strength of the brass tube increases in wave shape and the elongation increases first and then sharply decreases.

Ability of rotary compactor in compacting consistent slabs and effect of rotary compaction on engineering properties of stone mastic asphalt mixtures

A new automatic rotary compactor and its abilities in compacting stone mastic asphalt （SMA） are presented. Following an overview of the rotary compactor and the compaction procedure, it is demonstrated that the rotary compactor is able to produce uniform slabs with the desired thickness of 65 mm all over around. Furthermore, 132 cored samples from the rotary compactor had been compacted uniformly with approximately 4% optimum air void content. In addition, performance tests results indicate that the rotary compactor produces asphalt mixturures with the requirements of resilient modulus, Marshall stability and flow. A weight factor was introduced for each fraction of aggregates in the degradation analysis to compensate the crushing effect of aggregates during mixing and compacting.

Reducing residual distortion of thin-plate weldments by rotating extrusion

A new method named rotating extrusion was developed to mitigate residual distortion of thin-plate weldments. The basic principle and characteristic of rotating extrusion as well as an efficient rotating extrusion device were introduced. Systematic trials were conducted to investigate the influence of several technological parameters including the distance between the extrusion tool and welding torch, the pressure acting on weldment, the dimension of the extrusion tool and its rotational speed on distortion control effect. Experimental results show that, as for 2A12T4 aluminum alloy weldment with 2 mm in thickness, 150 mm in width and 350 mm in length, when appropriate technological parameters are adopted, rotating extrusion can reduce its buckling deflection to below 3% of the original value. Implementing rotating extrusion during welding with an extrusion tool more than 100 mm away from the welding torch may achieve better distortion mitigation effect.

Comparison of the Ergonomic Characteristics of Forwarders with Stationary and Rotating Cabins

The research of the ergonomic parameters of two tested forwarders was based on the measurement of a variability of physiological functions of the operator during one work shift. The research included a series of six measurements, each lasting l h and starting at 5：00, 12：00 and 17：00 O＇clock. The measured operator was at all times the same person. We had a hypothesis that the rate of the measured variability would have to do with the following four factors： forwarder cabin type, terrain character, fatigue during the work shift and work at daylight or in dark. Main findings are described below： during his work with a fixed type of the forwarder cab, the operator＇s brain waves at the frequency of Gamma, high Beta, Beta and Alpha reached statistically significantly higher average values than during his work with a rotating cab. With a higher degree of terrain roughness and in the forwarder with the rotating cab, the operator showed a significantly higher frequency and lower amplitude of respiration. At the beginning of the work shift, the tension of muscles in the operator＇s neck was at the significantly lowest level. In the afternoon, at the end of the work shift, the level of muscle tension was the highest. The “daylight/dark” work had a significantly highest impact on volume changes in the amplitude （strength） of blood pulse and on the skin conductance level. All research factors explained together 15%-65% of the variability of physiological functions.

Research on BP-ANN Model of Semi-rigid Connection

The beam-to-column semirigid connection in a steel frame structure is represented by a zero-length rotational spring at the end of the beam element. The beam-to-column semirigid connection behavior is represented by its moment-rotation relationship. Several traditional mathematical models have been proposed to fit the moment-rotation curves from the experimental database,but they may be more reliable within certain ranges. In this paper, the intellectualized analytical model is proposed in the semirigid connections for top and seat angles with double web angles using the feed-forward back-propagation artificial neural network （BP-ANN） technique. the intellectualized analytical model from experimental results based on BP-ANN is more reliable and it is a better choice to the moment-rotation curves for beam-to-column semirigid connection. The results are found to provide effectiveness to the experimental response that is satisfactory for use in steel structural engineering design.