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铝合金封头成形工艺分析
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作者 李敏强 《装备制造技术》 2023年第11期136-139,共4页
铝合金材料密度小,密度只是铁的1/3,塑性高。铝的延展性好,可以通过挤压、拉伸等加工工艺制成各种零部件,耐腐蚀,铝是一个负电性很强的金属,在自然条件下表面会生成保护性的氧化膜,具有比钢铁好的耐腐蚀性,还有易强化、易表面处理和回... 铝合金材料密度小,密度只是铁的1/3,塑性高。铝的延展性好,可以通过挤压、拉伸等加工工艺制成各种零部件,耐腐蚀,铝是一个负电性很强的金属,在自然条件下表面会生成保护性的氧化膜,具有比钢铁好的耐腐蚀性,还有易强化、易表面处理和回收利用率高等特点。而随着市场对车辆轻量化的要求,铝合金板材就越来越多地运用到罐式运输车辆的罐体制造中。铝合金封头作为铝合金运油车罐体的主要部件,它的制造工艺是否合理关系到整车的质量水平和生产成本,而质量和成本的高低决定了产品在市场上的竞争力。通过对封头各种成形工艺的对比,以及对铝合金封头的技术要求和成形工艺分析,结合工厂现有设备,设计出胀形+旋边两步成形的铝合金封头成形工艺,这种工艺对模具的设计和加工精度要求不高,模具简单制作周期短,用数控切割就可以满足工艺要求,不需要机加工,是目前最经济合理的加工方法。在压边模和旋边模的设计制造中,模具与封头形状要相同,尺寸要作规律性调整。胀形与旋边成形过程中,封头的长径、短径方向要始终保持一致,注意下料尺寸的搭配,提高板材利用率。 展开更多
关键词 铝合金封头 边模 旋边模 划痕
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Performance Investigation of 2D Lattice Boltzmann Simulation of Forces on a Circular Cylinder 被引量:2
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作者 陈同庆 张庆河 程亮 《Transactions of Tianjin University》 EI CAS 2010年第6期417-423,共7页
The lattice Boltzmann method (LBM) is employed to simulate the uniform flow past a circular cylinder. The performance of the two-dimensional LBM model on the prediction of force coefficients and vortex shedding freque... The lattice Boltzmann method (LBM) is employed to simulate the uniform flow past a circular cylinder. The performance of the two-dimensional LBM model on the prediction of force coefficients and vortex shedding frequency is investigated. The local grid refinement technique and second-order boundary condition for curved walls are applied in the calculations. It is found that the calculated vortex shedding frequency, drag coefficient and lift coefficient are consistent with experimental results at Reynolds nu... 展开更多
关键词 lattice Boltzmann method flow past a circular cylinder large eddy simulation grid refinement secondorder curved boundary treatment drag and lift coefficients
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Numerical study of the flowing sequence of a pouring liquid 被引量:1
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作者 SUN ZhongGuo LIANG YangYang XI Guang 《Science China(Physics,Mechanics & Astronomy)》 SCIE EI CAS 2011年第8期1514-1519,共6页
Liquid flows in a particular sequence when it is poured out from an open-top receptacle. Since the sequence is hard to catch by experiment, a numerical simulation was performed in this pouring process with the moving ... Liquid flows in a particular sequence when it is poured out from an open-top receptacle. Since the sequence is hard to catch by experiment, a numerical simulation was performed in this pouring process with the moving particle semi-implicit (MPS) method. A modified solid-liquid boundary condition was verified and employed with a new definition of static liquid layers. The whole system was discretized by a set of particles and the liquid particles were marked and tracked in the pouring process. The flowing sequence of the liquid can be calculated by restoring the liquid particles back to their initial positions before it is poured. The mass transfer property is found to depend on the position of the rotation axis and the rotation speed, as well as the viscosity of the liquid. The mechanism of the flowing sequence results from a temporal vortex and its motion during the process. The character vortex is generated by the rotation of the container. The results reveal a principle for a versatile pouring process and may contribute to the applications in flowing control in many fields. 展开更多
关键词 meshless method particle method flowing sequence pouring liquid flow control
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