In this paper,by using the conceptions of the normal equidistant line and the cen-tripetal equidistant line of a plane curve and their equations which were presented inReferences [1] and [2] respectively,the authors s...In this paper,by using the conceptions of the normal equidistant line and the cen-tripetal equidistant line of a plane curve and their equations which were presented inReferences [1] and [2] respectively,the authors simplify the research on the cam forcamber-grinding the stator of a paddle pump which was discussed in Reference [3],and makes it more precise.In addition,they also introduce a correspondingmathematical model of the precision dressing mechanism of die sets.展开更多
Aiming at the issue of sliding ratio,an internal gear pair is proposed which consists of an involute internal gear and a pinion with quadratic curve teeth.Particularly,the contact pattern is point contact and the pini...Aiming at the issue of sliding ratio,an internal gear pair is proposed which consists of an involute internal gear and a pinion with quadratic curve teeth.Particularly,the contact pattern is point contact and the pinion is generated based on an involute gear.The generation method and mathematical models of the gear pair are presented.The sliding ratio is calculated and the general calculation formulas of sliding ratios are developed.Also,the comparison between the involute gear and proposed gear is made.The adaptability of center distance and contact stress are also discussed.In addition,the gear pair was manufactured and inspected according to the exactitude solid model of the gear pair.In order to confirm this model to be effective,the efficiency experiment and the contrast experiment with the involute gear pair were performed.Furthermore,these two types of pinions were analyzed by scanning electron microscope and wear depths were measured by measuring center.The experiment results show that the efficiency of the internal gear pair is stable at a range about 97.1%to 98.6%and wear depth is less than 50%of the involute gear pair.The internal gear pair is expected to have excellent transmission performance.展开更多
This paper presented a new-type CNC curve grinding machine, in order to conquer the disadvantages of conventional NC curve grinding machine and improve surface quality, dimensional accuracy and machining efficiency. T...This paper presented a new-type CNC curve grinding machine, in order to conquer the disadvantages of conventional NC curve grinding machine and improve surface quality, dimensional accuracy and machining efficiency. The new-type grinder adopts some high and new technologies: ① the normal tracing device could make grinding wheel coincide with the normal direction of the machining points in work piece, and improve surface quality and dimensional accuracy; ② the digital image on-line recognition system could monitor machining process and compensate wheel wear in real time; ③ linear motor drive mechanism could realize the exact adjustment of the grinding head digitally and increase the machining efficiency. The math models of normal tracing and circular tolerance zone were presented. The experimental results show that the new-type CNC curve grinding machine equipped with the three devices mentioned above is easy to realize the precision grinding of any complex curve, and improve surface quality, dimensional accuracy and machining efficiency.展开更多
Non-uniform rational B-spline(NURBS)curves are combined with the Kriging model to present a prediction method of the rail grinding profile for a grinding train.As a worn rail profile is a free-form curve,the parameter...Non-uniform rational B-spline(NURBS)curves are combined with the Kriging model to present a prediction method of the rail grinding profile for a grinding train.As a worn rail profile is a free-form curve,the parameterized model of a rail profile is constructed by using the cubic NURBS curve.Taking the removed area of the rail profile cross-section by grinding as the calculation index of the grinding amount,the grinding amount calculation model of a grinding wheel is established based on the area integral formula of the cubic NURBS curve.To predict the grinding amount of a grinding wheel in different modes,a Kriging model of the grinding amount is constructed,taking the travel speed of a grinding train,the grinding angle and grinding pressure of a grinding wheel as the variables,and considering the grinding amount of a grinding wheel as the response.On this basis,the prediction method of the rail grinding profile is presented based on the order-forming mechanisms.The effectiveness of this method is verified based on a practical application.展开更多
Wheel/rail rolling contact is a highly nonlinear issue affected by the complicated operating environment(including adhesion conditions and motion attitude of train and track system),which is a fundamental topic for fu...Wheel/rail rolling contact is a highly nonlinear issue affected by the complicated operating environment(including adhesion conditions and motion attitude of train and track system),which is a fundamental topic for further insight into wheel/rail tread wear and rolling contact fatigue(RCF).The rail gauge corner lubrication(RGCL)devices have been installed on the metro outer rail to mitigate its wear on the curved tracks.This paper presents an investigation into the influence ofRGCL on wheel/rail nonHertzian contact and rail surface RCF on the curves through numerical analysis.To this end,a metro vehicle-slab track interaction dynamics model is extended,in which an accurate wheel/rail non-Hertzian contact algorithm is implemented.The influence of RGCL on wheel/rail creep,contact stress and adhesion-slip distributions and fatigue damage of rail surface are evaluated.The simulation results show that RGCL can markedly affect wheel/rail contact on the tight curves.It is further suggested that RGCL can reduce rail surface RCF on tight curves through the wheel/rail low-friction interactions.展开更多
文摘In this paper,by using the conceptions of the normal equidistant line and the cen-tripetal equidistant line of a plane curve and their equations which were presented inReferences [1] and [2] respectively,the authors simplify the research on the cam forcamber-grinding the stator of a paddle pump which was discussed in Reference [3],and makes it more precise.In addition,they also introduce a correspondingmathematical model of the precision dressing mechanism of die sets.
基金Project(51575062)supported by the National Natural Science Foundation of ChinaProject(SM2014D202)supported by the Fund of Shanghai Key Laboratory of Spacecraft Mechanism,China
文摘Aiming at the issue of sliding ratio,an internal gear pair is proposed which consists of an involute internal gear and a pinion with quadratic curve teeth.Particularly,the contact pattern is point contact and the pinion is generated based on an involute gear.The generation method and mathematical models of the gear pair are presented.The sliding ratio is calculated and the general calculation formulas of sliding ratios are developed.Also,the comparison between the involute gear and proposed gear is made.The adaptability of center distance and contact stress are also discussed.In addition,the gear pair was manufactured and inspected according to the exactitude solid model of the gear pair.In order to confirm this model to be effective,the efficiency experiment and the contrast experiment with the involute gear pair were performed.Furthermore,these two types of pinions were analyzed by scanning electron microscope and wear depths were measured by measuring center.The experiment results show that the efficiency of the internal gear pair is stable at a range about 97.1%to 98.6%and wear depth is less than 50%of the involute gear pair.The internal gear pair is expected to have excellent transmission performance.
基金Shanghai Science and Technology Foundation of China (No.021111125)
文摘This paper presented a new-type CNC curve grinding machine, in order to conquer the disadvantages of conventional NC curve grinding machine and improve surface quality, dimensional accuracy and machining efficiency. The new-type grinder adopts some high and new technologies: ① the normal tracing device could make grinding wheel coincide with the normal direction of the machining points in work piece, and improve surface quality and dimensional accuracy; ② the digital image on-line recognition system could monitor machining process and compensate wheel wear in real time; ③ linear motor drive mechanism could realize the exact adjustment of the grinding head digitally and increase the machining efficiency. The math models of normal tracing and circular tolerance zone were presented. The experimental results show that the new-type CNC curve grinding machine equipped with the three devices mentioned above is easy to realize the precision grinding of any complex curve, and improve surface quality, dimensional accuracy and machining efficiency.
基金Project(51405516)supported by the National Natural Science Foundation of ChinaProject(2015JJ2168)supported by the Natural Science Foundation of Hunan Province,China
文摘Non-uniform rational B-spline(NURBS)curves are combined with the Kriging model to present a prediction method of the rail grinding profile for a grinding train.As a worn rail profile is a free-form curve,the parameterized model of a rail profile is constructed by using the cubic NURBS curve.Taking the removed area of the rail profile cross-section by grinding as the calculation index of the grinding amount,the grinding amount calculation model of a grinding wheel is established based on the area integral formula of the cubic NURBS curve.To predict the grinding amount of a grinding wheel in different modes,a Kriging model of the grinding amount is constructed,taking the travel speed of a grinding train,the grinding angle and grinding pressure of a grinding wheel as the variables,and considering the grinding amount of a grinding wheel as the response.On this basis,the prediction method of the rail grinding profile is presented based on the order-forming mechanisms.The effectiveness of this method is verified based on a practical application.
基金supported by the National Key Research and Development Program of China(Grant No.2020YFA0710902)the National Natural Science Foundation of China(Grant Nos.51735012,52072317,and UJ9A20110)the State Key Laboratory of Traction Power(Grant No.202JTPL-T08).
文摘Wheel/rail rolling contact is a highly nonlinear issue affected by the complicated operating environment(including adhesion conditions and motion attitude of train and track system),which is a fundamental topic for further insight into wheel/rail tread wear and rolling contact fatigue(RCF).The rail gauge corner lubrication(RGCL)devices have been installed on the metro outer rail to mitigate its wear on the curved tracks.This paper presents an investigation into the influence ofRGCL on wheel/rail nonHertzian contact and rail surface RCF on the curves through numerical analysis.To this end,a metro vehicle-slab track interaction dynamics model is extended,in which an accurate wheel/rail non-Hertzian contact algorithm is implemented.The influence of RGCL on wheel/rail creep,contact stress and adhesion-slip distributions and fatigue damage of rail surface are evaluated.The simulation results show that RGCL can markedly affect wheel/rail contact on the tight curves.It is further suggested that RGCL can reduce rail surface RCF on tight curves through the wheel/rail low-friction interactions.
