The theory and its method of machining parameter optimization for high-speed machining are studied. The machining data collected from workshops, labs and references are analyzed. An optimization method based on the ge...The theory and its method of machining parameter optimization for high-speed machining are studied. The machining data collected from workshops, labs and references are analyzed. An optimization method based on the genetic algorithm (GA) is investigated. Its calculation speed is faster than that of traditional optimization methods, and it is suitable for the machining parameter optimization in the automatic manufacturing system. Based on the theoretical studies, a system of machining parameter management and optimization is developed. The system can improve productivity of the high-speed machining centers.展开更多
The amount of material must be removed away to produce the final product should minimize, excess stock will increase not only the material cost, but also processing cost, fixture cost, tooling cost, and increases mach...The amount of material must be removed away to produce the final product should minimize, excess stock will increase not only the material cost, but also processing cost, fixture cost, tooling cost, and increases machine cycle times. Noticing in recent years that the world is running out of mineral resources, and the price of engineering materials will continually rise in the future, the percentage of the cost of manufactured part that is due to the cost of materials is also rising. This paper proposed a variant CAPP system for rotational parts based on the concept of group technology, this system accepts part features characteristics code number as an input and provides operation details for manufacturing route with the suitable primary processes required to produce the blank work piece as an output.展开更多
The purpose of this study is to develop a twin wheel creep-feed grinding machine using continuous dressing to machine precise axisymmetric turbine blades that have been difficult to machine using a conventional creep-...The purpose of this study is to develop a twin wheel creep-feed grinding machine using continuous dressing to machine precise axisymmetric turbine blades that have been difficult to machine using a conventional creep-feed machine.In order to develop such a machine,3D-modeling and machine simulations were performed and a twin wheel creep-feed grinding machine was manufactured.Furthermore,the axisymmetric precision of the machined workpieces through practical machining was evaluated and the quality of the continuous dressing effect of the developed machine was established.In addition,experimental considerations for a proper dresser-to-wheel speed ratio and proper feed rate of the dresser were carried out.As a result,a twin wheel creep-feed grinding machine with continuous dressing is developed through machine simulation,manufacturing and performance evaluation.Optimum condition for the dresser feed rate is 0.3μm/rev.In cases of large dressor-to-wheel speed ratio,grinding efficiency can be enhanced,but the surface roughness shows a conflicting trend.Developed twin wheel creep-feed grinding machine has satisfactory appraisal with regard to surface roughness,flatness,and parallelism.Satisfactory surface roughness below 0.1μm can be obtained for the blade of aircraft.However,in order to perform precise machining,it is necessary to improve the structure of the twin wheel creep-feed grinding machine.展开更多
This study focused on the automatic versus controlled nature of the underlying cognitive processes of ERPs （Event-Related Potentials） effects during speech perception. ERPs to the final word of sentences （half bein...This study focused on the automatic versus controlled nature of the underlying cognitive processes of ERPs （Event-Related Potentials） effects during speech perception. ERPs to the final word of sentences （half being semantically incongruent with the sentence and half congruent） were presented to French natives under 4 levels of degradation： no degradation, mild degradation （2 levels）, and strong degradation. Under mild degradation allowing controlled sentence-level processing according to behavioral data, the N400 effect （i.e., the N400 to incongruent words minus the N400 to congruent words） and a late positive complex were delayed and the latter effect was reduced. Under strong degradation allowing only automatic sentence processing according to behavioral data, no ERP effects remained. These results suggest that, unlike contextual effect found with single words （e.g., using word-pair or word-list paradigms）, ERP effects elicited by more complex contexts such as full sentences are generated by controlled but not by automatic mechanisms of speech processing.展开更多
Relatively to non-traditional and high-energy-beam micro-manufacturing technique, the micro-cutting technology has many merits. For instance, the machining range is bigger, the cost of equipments is much lower, and th...Relatively to non-traditional and high-energy-beam micro-manufacturing technique, the micro-cutting technology has many merits. For instance, the machining range is bigger, the cost of equipments is much lower, and the productivity and machining accuracy are higher. Therefore, the micro-cutting technology will take an important effect on the machining technique of complex shape microparts. In this paper, based on selfly-developed machine tool, the precision cutting technology of complex shape microparts made of metal material was studied by analyzing the modeling method on complex shape, the means of toolpaths layout and the optimal selection for cutting parameters. On the basis of above work, a typical duralumin specimen of high precision, low surface roughness and complex shape micropart was manufactured. This result will provide favorable technical support for farther research on the micro-cutting technology.展开更多
分析了某特种设备配套钢结构楼在建设过程中影响实现定位、定向及安装精度指标的误差来源,制定了合理的技术方案,利用Leica Geo Mo S实现了数据采集自动化,使用VBA对Excel开发实现了观测数据的现场处理,在保证安装精度前提下提高了安装...分析了某特种设备配套钢结构楼在建设过程中影响实现定位、定向及安装精度指标的误差来源,制定了合理的技术方案,利用Leica Geo Mo S实现了数据采集自动化,使用VBA对Excel开发实现了观测数据的现场处理,在保证安装精度前提下提高了安装效率,为今后解决类似工程提供了成功的案例。展开更多
The present study was designed to optimize the processing of Fructus Arctii by response surface methodology （RSM）. Based on single factor studies, a three-variable, three-level Box-Behnken design （BBD） was used to...The present study was designed to optimize the processing of Fructus Arctii by response surface methodology （RSM）. Based on single factor studies, a three-variable, three-level Box-Behnken design （BBD） was used to monitor the effects of independent variables, including processing temperature and time, on the dependent variables. Response surfaces and contour plots of the contents of total lignans, chlorogenic acid, arctiin, and aretigenin were obtained through ultraviolet and visible （UV-Vis） monitoring and high performance liquid chromatography （HPLC）. Fructus Arctii should be processed under heating in a pot at 311℃, medicine at 119℃ for 123s with flipping frequently. The experimental values under the optimized processing technology were consistent with the predicted values. In conclusion, RSM is an effective method to optimize the processing of traditional Chinese medicine （TCM）.展开更多
Traditional five-axis tool path planning methods mostly focus on differential geometric characteristics between the cutter and the workpiece surface to increase the material removal rate(i.e.,by minimizing path length...Traditional five-axis tool path planning methods mostly focus on differential geometric characteristics between the cutter and the workpiece surface to increase the material removal rate(i.e.,by minimizing path length,improving curvature matching,maximizing local cutting width,etc.) . However,material removal rate is not only related to geometric conditions such as the local cutting width,but also constrained by feeding speed as well as the motion capacity of the five-axis machine. This research integrates machine tool kinematics and cutter-workpiece contact kinematics to present a general kinematical model for five-axis machining process. Major steps of the proposed method include:(1) to establish the forward kinematical relationship between the motion of the machine tool axes and the cutter contact point;(2) to establish a tool path optimization model for high material removal rate based on both differential geometrical property and the contact kinematics between the cutter and workpiece;(3) to convert cutter orientation and cutting direction optimization problem into a concave quadratic planning(QP) model. Tool path will finally be generated from the underlying optimal cutting direction field. Through solving the time-optimal trajectory generation problem and machining experiment,we demonstrate the validity and effectiveness of the proposed method.展开更多
文摘The theory and its method of machining parameter optimization for high-speed machining are studied. The machining data collected from workshops, labs and references are analyzed. An optimization method based on the genetic algorithm (GA) is investigated. Its calculation speed is faster than that of traditional optimization methods, and it is suitable for the machining parameter optimization in the automatic manufacturing system. Based on the theoretical studies, a system of machining parameter management and optimization is developed. The system can improve productivity of the high-speed machining centers.
文摘The amount of material must be removed away to produce the final product should minimize, excess stock will increase not only the material cost, but also processing cost, fixture cost, tooling cost, and increases machine cycle times. Noticing in recent years that the world is running out of mineral resources, and the price of engineering materials will continually rise in the future, the percentage of the cost of manufactured part that is due to the cost of materials is also rising. This paper proposed a variant CAPP system for rotational parts based on the concept of group technology, this system accepts part features characteristics code number as an input and provides operation details for manufacturing route with the suitable primary processes required to produce the blank work piece as an output.
基金Work supported by the Second Stage of Brain Korea 21 Project
文摘The purpose of this study is to develop a twin wheel creep-feed grinding machine using continuous dressing to machine precise axisymmetric turbine blades that have been difficult to machine using a conventional creep-feed machine.In order to develop such a machine,3D-modeling and machine simulations were performed and a twin wheel creep-feed grinding machine was manufactured.Furthermore,the axisymmetric precision of the machined workpieces through practical machining was evaluated and the quality of the continuous dressing effect of the developed machine was established.In addition,experimental considerations for a proper dresser-to-wheel speed ratio and proper feed rate of the dresser were carried out.As a result,a twin wheel creep-feed grinding machine with continuous dressing is developed through machine simulation,manufacturing and performance evaluation.Optimum condition for the dresser feed rate is 0.3μm/rev.In cases of large dressor-to-wheel speed ratio,grinding efficiency can be enhanced,but the surface roughness shows a conflicting trend.Developed twin wheel creep-feed grinding machine has satisfactory appraisal with regard to surface roughness,flatness,and parallelism.Satisfactory surface roughness below 0.1μm can be obtained for the blade of aircraft.However,in order to perform precise machining,it is necessary to improve the structure of the twin wheel creep-feed grinding machine.
文摘This study focused on the automatic versus controlled nature of the underlying cognitive processes of ERPs （Event-Related Potentials） effects during speech perception. ERPs to the final word of sentences （half being semantically incongruent with the sentence and half congruent） were presented to French natives under 4 levels of degradation： no degradation, mild degradation （2 levels）, and strong degradation. Under mild degradation allowing controlled sentence-level processing according to behavioral data, the N400 effect （i.e., the N400 to incongruent words minus the N400 to congruent words） and a late positive complex were delayed and the latter effect was reduced. Under strong degradation allowing only automatic sentence processing according to behavioral data, no ERP effects remained. These results suggest that, unlike contextual effect found with single words （e.g., using word-pair or word-list paradigms）, ERP effects elicited by more complex contexts such as full sentences are generated by controlled but not by automatic mechanisms of speech processing.
基金Sponsored by China Postdoctoral Science Foundation (Grant No2004035530)
文摘Relatively to non-traditional and high-energy-beam micro-manufacturing technique, the micro-cutting technology has many merits. For instance, the machining range is bigger, the cost of equipments is much lower, and the productivity and machining accuracy are higher. Therefore, the micro-cutting technology will take an important effect on the machining technique of complex shape microparts. In this paper, based on selfly-developed machine tool, the precision cutting technology of complex shape microparts made of metal material was studied by analyzing the modeling method on complex shape, the means of toolpaths layout and the optimal selection for cutting parameters. On the basis of above work, a typical duralumin specimen of high precision, low surface roughness and complex shape micropart was manufactured. This result will provide favorable technical support for farther research on the micro-cutting technology.
基金financially supported by the Natural Science Foundation of Jiangsu Province(BK2011135)Found Project for Transformation of Scientific and Technological Achievements of Jiangsu Province(No.BZ2011053)+1 种基金Open Project of National First Class Key Discipline for Science of Chinese Materia Medica,Nanjing University of Chinese Medicine(No.2011ZYX2-013)Scientific Innovation Research of University Graduate of Jiangsu Province(CXZZ130626)
文摘The present study was designed to optimize the processing of Fructus Arctii by response surface methodology （RSM）. Based on single factor studies, a three-variable, three-level Box-Behnken design （BBD） was used to monitor the effects of independent variables, including processing temperature and time, on the dependent variables. Response surfaces and contour plots of the contents of total lignans, chlorogenic acid, arctiin, and aretigenin were obtained through ultraviolet and visible （UV-Vis） monitoring and high performance liquid chromatography （HPLC）. Fructus Arctii should be processed under heating in a pot at 311℃, medicine at 119℃ for 123s with flipping frequently. The experimental values under the optimized processing technology were consistent with the predicted values. In conclusion, RSM is an effective method to optimize the processing of traditional Chinese medicine （TCM）.
基金supported by the National Basic Research Program of China ("973" Program) (Grant No. 2011CB706800)the National Natural Science Foundation of China (Grant No. 50835004)the National Funds for Distinguished Young Scientists of China (Grant No. 51025518)
文摘Traditional five-axis tool path planning methods mostly focus on differential geometric characteristics between the cutter and the workpiece surface to increase the material removal rate(i.e.,by minimizing path length,improving curvature matching,maximizing local cutting width,etc.) . However,material removal rate is not only related to geometric conditions such as the local cutting width,but also constrained by feeding speed as well as the motion capacity of the five-axis machine. This research integrates machine tool kinematics and cutter-workpiece contact kinematics to present a general kinematical model for five-axis machining process. Major steps of the proposed method include:(1) to establish the forward kinematical relationship between the motion of the machine tool axes and the cutter contact point;(2) to establish a tool path optimization model for high material removal rate based on both differential geometrical property and the contact kinematics between the cutter and workpiece;(3) to convert cutter orientation and cutting direction optimization problem into a concave quadratic planning(QP) model. Tool path will finally be generated from the underlying optimal cutting direction field. Through solving the time-optimal trajectory generation problem and machining experiment,we demonstrate the validity and effectiveness of the proposed method.
