试析机加工艺系统对零件加工精度的影响

随着我国科学技术的不断创新与发展,机械加工工艺水平也显著提升。当前,我国的机械加工设备正朝着精密化、智能化、集约化的方向发展。机械加工本身是一项专业要求比较高的工作,产品加工精度在生产过程中很容易受到加工工艺安排、技术人员技能水平、加工环境等因素的影响。为了保证机械加工的精度,必须提升机加工艺系统设计的科学性,本文就针对机加工艺系统对加工精度的影响进行了分析和研究。

基于双向协商机制的机加与装配混合调度

针对允许子系统可重入的机加与装配混合柔性制造系统的调度问题，提出一种新颖的协商框架，并基于讨价还价的双向协商机制，提出一种柔性路径下的机加与装配交替混合调度算法．不同代理具有各自的决策目标，作业代理的目标是使自己能以低价购买合适的服务，而机器代理的目标是使自己成功出售服务，同时获得最大收益．通过代理间的双向协商避免各自决策的局限性．实验表明，提出的方法与常用复合规则的启发式算法相比总费用的标准差降低了24％～207％，表明提出的方法无论在性能还是鲁棒性上都有更优越的表现．

LNG加气站加气及计量系统的优化设计

LNG汽车技术作为一种新兴的天然气汽车技术随着国内LNG产业的起步,正在成为清洁汽车燃料的发展方向之一。但由于液化天然气汽车(LNGV)的发展尚处于起步阶段,工程设计、施工等方面的经验也不多,对LNG加气站的加气和计量系统进行了优化设计,以供参考。

基于MES的开关柜数字化生产系统设计

针对高压开关柜柜体在生产过程中劳动力缺失、人工劳动强度大、效率低、稳定性差、生产成本高的问题,设计了基于西门子MES/MOM系统的开关柜数字化生产线,该生产线由机械加工系统、AGV运输系统、机器人装配系统、机器人铆接系统四大部分组成,分别实现开关柜柜体板材自动上下料、自动加工、自动运输、自动装配功能,整个系统采用PROFINET通信方式将所有车间设备组网,从生产配料、计划制定、产品生产、质量检验等环节对企业生产过程进行了把控,现场设备将所有生产数据上传至MES系统便于进行生产统计、质量跟踪管理、产品溯源,实现了高压开关柜产品数字化生产,提高了产品质量和生产效率,降低了生产成本。

System-Level Modeling and Simulation of Force-Balance MEMS Accelerometers

This paper presents two approaches for system-level simulation of force-balance accelerometers. The derivation of the system-level model is elaborated and simulation results are obtained from the implementation of those strategies on the fabricated silicon force-balance MEMS accelerometer. The mathematical model presented is implemented in VHDL- AMS and SIMULINK TM,respectively. The simulation results from the two approaches are compared and show a slight difference. Using VHDL-AMS is flexible,reusable,and more accurate. But there is not a mature solver developed for the language and this approach takes more time, while the simulation model can be easily built and quickly evaluated using SIMULINK.

Analysis and Design of an Accelerometer Fabricated with Porous Silicon as Sacrificial Layer

A piezoresistive silicon accelerometer fabricated by a selective,self-stopping porous silicon (PS) etching method using an epitaxial layer for movable microstructures is described and analyzed.The technique is capable of constructing a microstructure precisely.PS is used as a sacrificial layer,and releasing holes are etched in the film.TMAH solution with additional Si powder and (NH_4)_2S_2O_8 is used to remove PS through the small releasing holes without eroding uncovered Al.The designed fabrication process is full compatible with standard CMOS process.

Fabrication and Characterization of Tunneling Current of Anodic Bonded Dry-Etched MEMS Tunneling Accelerometer

A tunneling accelerometer is fabricated and characterized based on the extension of the silicon-glass anodic-bonding and deep etching releasing process provided by Peking University.The tunneling current under open loop operation is tested in the air by HP4145B semiconductor analyzer,which verifies the presence of tunneling current and the exponential relationship between tunneling gap and tunneling current.The tunneling barrier is extrapolated to be from 1.182 to 2.177eV.The threshold voltages are tested to be 14～16V for most of the devices.The threshold voltages under -1,0,and +1g are tested,respectively,which shows the sensitivity of the accelerometer is about 87mV/g.

Credibility and Security of Weighing System for Large Structure Object

The weighing system designed for large structure object is mainly composed of three parts. The part of hydraulic system is made up of hydraulic cylinders, high pressure hydraulic hoses and electric pumps; the part of computer controlling system comprises pressure sensors, displacement sensors, data acquisitions, RS 485 network and the computer controlling model; the part of loading system is composed of the fulcrum structure and the concrete girder. The measurement principle and composition of the weighing system are discussed in this paper. Credibility and security of the weighing system are fully considered during the design phase. The hydraulic system is controlled by pilot operated check valves in case of the sudden loss of system pressure. The states of all gauges and RS485 network are monitored by computer controlling system functioning in different modules. When the system is running incorrectly, it will be switched to manual mode and give alarm. The finite element method is employed to analyze fulcrum structure so that the system has enough intensity to be lifted. Hence the reliability of the whole system is enhanced.

COMPUTATIONALLY EFFICIENT ESPRIT METHOD FOR DIRECTION FINDING

In this paper,a low complexity ESPRIT algorithm based on power method and Orthogo- nal-triangular (QR) decomposition is presented for direction finding,which does not require a priori knowledge of source number and the predetermined threshold (separates the signal and noise ei- gen-values).Firstly,according to the estimation of noise subspace obtained by the power method,a novel source number detection method without eigen-decomposition is proposed based on QR de- composition.Furthermore,the eigenvectors of signal subspace can be determined according to Q matrix and then the directions of signals could be computed by the ESPRIT algorithm.To determine the source number and subspace,the computation complexity of the proposed algorithm is approximated as (2log_2 n+2.67)M^3,where n is the power of covariance matrix and M is the number of array ele- ments.Compared with the Single Vector Decomposition (SVD) based algorithm,it has a substantial computational saving with the approximation performance.The simulation results demonstrate its effectiveness and robustness.

Measuring In-Plane Micro-Motion of Micro-Structure Using Optical Flow

Optical flow method is one of the most important methods of analyzing motion images. Optical flow field is used to analyze characteristics of motion objects. According to motion features of micro-electronic mechani-cal system (MEMS) micro-structure, the optical algorithm based on label field and neighborhood optimization is presented to analyze the in-plane micro-motion of micro-structure. Firstly, high speed motion states for each fre-quency segment of micro-structure in cyclic motion are frozen based on stroboscopic principle. Thus a series of dynamic images of micro-structure are obtained. Secondly, the presented optical algorithm is used to analyze the image sequences, and can obtain reliable and precise optical field and reduce computing time. As micro-resonator of testing object, the phase-amplitude curve of micro-structure is derived. Experimental results indicate that the meas-urement precision of the presented algorithm is high, and measurement repeatability reaches 40 nm under the same experiment condition.

Comparison of two types of twin-rotor piston engine mechanisms

A novel twin-rotor piston engine （TRPE） mechanism with high volumetric output and power density was introduced. This new engine comprises an energy conversion system and a differential velocity drive mechanism （DVDM）. Two special geared four-bar mechanisms, DVDM-1 and DVDM-2, were utilized and compared. Based on the closed loop vector method, a mathematical model for position, velocity, and acceleration of the two mechanisms was established. Numerical examples illustrate that the kinematic characteristics were presented. Expression of the displacement and compression ratio of the two engine mechanisms were derived and compared. It is concluded that both DVDM-1 and DVDM-2 adopted in the proposed TRPE with six vane pistons create thirty-six power strokes per revolution of the output shaft, and the summation of two angles covered by each rocker is always 2x/N as the output shaft rotates an angle of x/N. In DVDM-1, the span angle of a vane piston should be designed to be 10.2°, and the compression ratio should be equal to 10; in DVDM-2, the span angle of a vane piston should be designed to be 10.6°, and the compression ratio should be equal to 4.3.

Study on the servo control system of MWEDM

An ultra-precision servo control system for MWEDM (micro wire electrical discharge machining) based on piezoelectric ceramic motor drivers was developed. The servo discharge detection adopts an average voltage detection method, utilizes statistical methods to analyze the measured data, then controls discharge gap and makes the process more stable. The servo feed system based on DSP microprocessors applies a PID controller with incomplete derivation to reduce overshoot to improve machining accuracy, and also adopts adaptive dead-zone inverse compensation to eliminate dead-zone caused by piezoelectric ceramic motions in low servo feed speed. The simulation results show that the methods proposed in this paper can make the system recover its linearity and converge the dead-zone parameters. It is proved that the method proposed is efficient in solving this problem. Cooperating with a micro energy pulse generator, this equipment’s machining accuracy is smaller than ±0.2 micron, and surface roughness Ra is less than 0.1 micron. Punch die and cavity die (micro gear die, module 100 micron, thickness 3.5 millimeter) have been machined independently in two die steel work-pieces. These pieces can mate very well to work, which shows that the servo control system satisfies the need of MWEDM for high precision micro fabrication.

Variant Computer Aided Process Planning System for Rotational Parts

The amount of material must be removed away to produce the final product should minimize, excess stock will increase not only the material cost, but also processing cost, fixture cost, tooling cost, and increases machine cycle times. Noticing in recent years that the world is running out of mineral resources, and the price of engineering materials will continually rise in the future, the percentage of the cost of manufactured part that is due to the cost of materials is also rising. This paper proposed a variant CAPP system for rotational parts based on the concept of group technology, this system accepts part features characteristics code number as an input and provides operation details for manufacturing route with the suitable primary processes required to produce the blank work piece as an output.

Multiscale Multisensor Data Fusion and Application in High Precision Marking and Cutting Robot System

The multisensor online measure system for high precision marking and cutting robot system is designed and the data fusion method is introduced, which combines augment state multiscale process with extend Kalman filter. The technology measuring the three-dimensional deforming information of profiled bars is applied. The experimental result shows that applying the multisensor data fusion technology can enhance the measure precision and the reliability of measure system.

Semisolid joining of aluminum A356 alloy by partial remelting and mechanical stirring

A method to reach the globular weld structure of A356 aluminum alloy using stirring the localized semisolid zone during butt-joining is developed.Since the heat conductivity of this alloy is very high, the accurate controlling of temperature during joining must be considered.A gas heating system was used to heat up the nitrogen gas up to the required temperature.A dried and free oxygen gas was prepared when a stream of nitrogen gas could pass closely around a hot element.Hot and pure nitrogen gas flow through a precise ceramic nozzle was used to create a localized semisolid pool.At this stage a fine stirrer was introduced into the weld seam in order to mix the two sides into a single uniform joint.Substrates were moved in direction of joint line by a small trolley to avoid the deviation of nozzle from the joint line and its distance and angle from the substrate.A fixture system was used to hold two substrates together on the trolley.A narrow hot plate was located on the trolley to heat up the joint line due to high heat conductivity of aluminum.Effect of gas temperature was investigated on the microstructure and mechanical properties of weld seam.Results showed that increase in temperature promoted the final welding properties, and also at liquid fractions less than 50% joining was not fully practical.The best mechanical properties were achieved with liquid fraction of about 70%.

Stochastic Resonance in an Asymmetric Mono-stable System Subject to Two Periodic Forces and Multiplicative and Additive Noise

The phenomenon of stochastic resonance （SR） in an asymmetric mono-stable system subject to two external periodic forces and multiplicative and additive noise is investigated. It is shown that the signal-to-noise ratio （SNR） for the fundamental and higher harmonics is a non-monotonic function of the intensities of the multiplicative and additive noise, as well as of the system parameter. Moreover, the SNR for the fundamental harmonic decreases with the increase of the system asymmetry, while the SNR for the higher harmonics behaves non-monotonically as the system asymmetry varies.

Improving Investment and Financing Mechanism, Speeding up the Energy Reform Process-Interpretation to Implementing Opinions on Deepening Reform of Investment and Financing System in Energy Industry

Under the context of economic transformation and upgrading and the continued advancement of supplyside reforms in China, the development of the energy industry is confronted with many problems and challenges, such as insufficient energy investment, a shortage of financing channels,and the low participation of social capital. In order to fully mobilize social capital to invest in energy, enhance energy investment efficiency, expand energy financing channels,and increase the vitality of the energy industry, the state has recently issued the Implementing Opinions on Deepening the Reform of Investment and the Financing System in the Energy Industry( "Opinions"). This paper provides a deep interpretation of this document from the perspectives of the background for the investment and financing system reform in the energy industry,the main content of the reform, the problems and challenges confronting the reform,and the expected effects from the reform, and analyzes the objectives, ideas and problems of the reform, in order to effectively promote the investment and financing system reform in the energy industry.

A NOVEL RESEARCH OF CONFIDENTIAL COMMUNICATION BASED ON THE ELLIPTIC CURVE AND THE COMBINED CHAOTIC MAPPING

This letter presents a new type of chaotic encryption system based on combined chaotic mapping pseudo-random number generator, Hash table, and elliptic curve. In this program, the elliptic curve algorithm is used for the key distribution. After the linear transformation, the original chaotic sequence generated by drive system will be combined to chaotic mapping, converted to an encryption key sequence and constructed as Hash table for message authentication. The communication experiment used in the letter proves that the combination of combined chaotic encryption and conventional encryption is safe, feasible, and easy to implement by software.

Job-shop Scheduling with Multi-objectives Based on Genetic Algorithms

The technology of production planning and scheduling is one of the critical technologies that decide whether the automated manufacturing systems can get the expected economy. Job shop scheduling belongs to the special class of NP-hard problems. Most of the algorithms used to optimize this class of problems have an exponential time; that is, the computation time increases exponentially with problem size. In scheduling study, makespan is often considered as the main objective. In this paper, makespan, the due date request of the key jobs, the availability of the key machine, the average wait-time of the jobs, and the similarities between the jobs and so on are taken into account based on the application of mechanical engineering. The job shop scheduling problem with multi-objectives is analyzed and studied by using genetic algorithms based on the mechanics of genetics and natural selection. In this research, the tactics of the coding and decoding and the design of the genetic operators, along with the description of the mathematic model of the multi-objective functions, are presented. Finally an illu-strative example is given to testify the validity of this algorithm.

Simulation of Reciprocating Compressor Start-up and Shut-down under Loaded and Unloaded Conditions

During the start-up and shut-down phase of reciprocating compressors, the loads on all components of driven train system are very high. In this paper a method for calculating the forces on coupling, e-motor, crank shaft as well other components of the system will be described. The modelling of the electrical induction motor, coupling, crank shaft, damper as well as the compressor resistance torque are extremely important in simulating start-up and shut-down of reciprocating compressor. Furthermore the switching torque of the electrical motor and the instantaneous moment of inertia of the reciprocating compressor crank gear are important as well. The transient start-up and shut-down process under loaded and unloaded conditions is described using a non-linear differential equation for driven train system： E-motor--coupling--flywheel--reciprocating compressor--damper. Shaft torsional moments on the drive train and especially on the coupling, whether elastic or stiff, can then only be calculated using numerical simulation. This paper will describe some of the key elements in modelling, simulating and measurements of drive train start-up and shut-down carried out on already operational piston compressor units.