金属材料表面处理对成形性能的影响研究

本文综述了金属材料表面处理方法,通过对AISI 1045钢进行抛光、酸洗、氮化等处理,进行冲压成形实验,综合评价不同表面处理对成形性能的影响。结果显示,酸洗组表现最佳,显著降低了表面粗糙度,提高了硬度,减小了摩擦系数,降低了成形压力,这为金属材料表面处理在成形中的应用提供了实验基础。

基于创新实践能力培养的实验教学改革与探究——以机械工程材料及成形技术课程实验为例

地方高等学校应用型与创新型人才的培养离不开创新创业教育改革。文章针对当前机械工程材料及成形技术课程实验教学过程中工程应用实践性体现不充分的问题,提出在理论教学的基础上,将创新创业能力培养融入专业学科知识学习,注重实验课程建设与改革。通过开展创新创业能力培养实验教学课程改革,既增强了学生独立自主解决实际工程问题的能力,又显著提高了学生在实验实践教学活动中的动手能力。

GD型络丝机成形传动机构的改进

ＧＤ型络丝机成形传动机构的改进吴建新（浙江湖州市菱湖绸厂）ＧＤ００１－１４５型络丝机由于其结构简单，卷绕容量大，成形效果良好，运转平稳，操作方便等优点，故在丝织厂得到广泛的应用。但在我厂使用过程中，也发现一些问题。如主轴传递给成形箱动力的Ｏ型三角胶带...

Microstructural and mechanical behavior of blended powder semisolid formed Al7075/B_4C composites under different experimental conditions

This work aimed to fabricate B4C reinforced aluminum matrix composites via blended powder semisolid forming that is an implementation of the benefits of semisolid forming to the powder metallurgy. Al7075 elements were incrementally added to ethanol solution under mechanical mixing. Al7075 constituents and B4C particles were blended in a high energy ball mill. Cold compacted Al7075/B4C blends were pressed at semisolid state. The effects of the size of the matrix（20, 45 and 63 μm）, reinforcing volume fraction（5%, 10% and 20%） and semisolid compaction pressure（50 and 100 MPa） on the morphology, microstructure, density, hardness, compression and bending strength were thoroughly analyzed. Experimental results revealed that the highest microstructural uniformity was achieved when large B4C particles（45 μm） were distributed within the small particles（20 μm） of the matrix phase. Composites with matrix particles larger than reinforcing phase indicated agglomerations in loadings more than 10%（volume fraction）. Agglomerated regions resisted against penetration of the liquid phase to the pores and lowered the density and strength of these composites. Composites with 20 μm Al7075 and 20%（volume fraction） 45 μm B4C powder pressed under 100 MPa exhibited the highest values of hardness（HV 190） and compressive strength（336 MPa）.

Nonlinear Modeling of a High Precision Servo Injection Molding Machine Including Novel Molding Approach

A nonlinear mathematical model of the injection molding process for electrohydraulic servo injection molding machine (IMM) is developed.It was found necessary to consider the characteristics of asymmetric cylinder for electrohydraulic servo IMM.The model is based on the dynamics of the machine including servo valve,asymmetric cylinder and screw,and the non-Newtonian flow behavior of polymer melt in injection molding is also considered.The performance of the model was evaluated based on novel approach of molding - injection and compress molding,and the results of simulation and experimental data demonstrate the effectiveness of the model.

Microstructural Features and Mechanical Properties Induced by the Spray Forming and Cold Rolling of the Cu-13.5 wt pct Sn Alloy

Copper alloys with high strength and high conductivity are an important functional material with full of potential applications. In the present investigation, a bronze with higher tin content （Cu-13.5 wt pct Sn） was prepared successfully by spray forming, the feasibility of cold roiling this alloy was investigated, and the cold roiling characteristics of this alloy have also been discussed. The results indicate that the spray-formed Cu-13.5 wt pct Sn alloy, compared with the as-cast ingot, shows a quite fine and homogeneous single-phase structure, and, therefore shows an excellent workability. It can be cold-roiled with nearly 15% reduction in the thickness per pass and the total reduction can reach 80%. The classical border between the wrought and cast alloys is shifted to considerably higher tin contents by spray forming. After proper thermo-mechanical treatment, spray-formed Cu-13.5 wt pct Sn alloy exhibits excellent comprehensive mechanical properties. Particularly, it shows a low elastic modulus （-88 GPa） and a high flow stress （over 800 MPa） after cold forming. This combination of properties is unique in the domain of metallic materials and could open new possibilities in spring technology field.

CAE-Based Robust Optimization for Deep-Drawing Process of Sheet Metal Forming Using Grey Relational Analysis Method

The theory of grey systems is a new technique for performing prediction, relational analysis and decision making in many areas. The grey relational analysis was used to optimize the deep-drawing process parameters with considerations of the multiple response （the wrinkle, crack and thinning variation）. The deep-drawing parame- ters, such as the blank holding force （Fhh）, the radii of punch and die （R1.R2）, the coefficients of friction （μ1,μ2,μ3） are considered. An orthogonal array is used for the experimental design. The multiple response values are ob- tained making use of finite element analysis （FEA）. Optimal process parameters are determined by the grey rela- tional grade obtained from the grey relational analysis for multi-performance characteristics （the wrinkle, crack and the thinning）. The analysis of variance （ANOVA） for the grey relational grade is implemented. The results show that the quality of stamped parts can be improved effectively through the new approach. The grey relational analysis can be applied in sheet metal forming.

Characteristics of thickness distribution of tailor-welded tube hydroforming

Both experimental and mechanical analyses were carded out to investigate the characteristics of thickness distribution for tailor-welded tube （TWT） hydroforming with dissimilar thickness. Then, the effects of weld-seam position and thickness difference were also revealed. A multiple-diameter tube was formed to reveal the characteristics and the regularity of thickness distribution during TWT hydroforming. It is indicated that there are obvious fluctuations in thickness distribution though the TWTs have the same expansion ratio. The thinning ratio of thinner tube is bigger than that of thicker tube especially in the zone closed to the weld-seam. The difference in thinning ratio between two tube segments can reach 9%. Consequently, sudden and large fluctuation of thickness appears in the zone nearby the weld-seam. The difference in thinning ratio between thinner and thicker tubes enlarges as the thickness difference increases, but improves as length ratio increases. Different strain states are the main reason to induce nonuniform thickness distribution. The difference in thickness is the main reason to induce different strain states on thinner and thicker tubes.

Back analysis for soil slope based on measuring inclination data

Based on the analysis of several objective functions,a new method was proposed.Firstly,the feature of the inclination curve was analyzed.On this basis,the soil could be divided into several blocks with different displacements and deformations.Then,the method of the soil division was presented,and the characteristic of single soil block was studied.The displacement of the block had two components:sliding and deformation.Moreover,a new objective function was constructed according to the deformation of the soil block.Finally,the sensitivities of the objective functions by traditional method and the new method were calculated,respectively.The result shows that the new objective function is more sensitive to mechanical parameters and the inversion result is close to that obtained by the large direct shear apparatus.So,this method can be used in slope back analysis and its effectiveness is proved.

Computer Assisted Designing System for Hands and Formability of Worsted Fabrics

Equations that can predict worsted fabrics’ properties such as bending, shearing, compression, surface and tension, were achieved by means of theoretical and experimental studies. By combining these equations with Kawabata’s hand and silhouette evaluation methods, a software system was established. Then the mechanical properties, hand and silhouette of a fabric can be predicted quickly and accurately in terms of fiber configurations, yarn and fabric structures. The predictive result if unsatisfied can be revised by the function of “Help for designing modification”.

Study on precision cutting technology of complex shape microparts

Relatively to non-traditional and high-energy-beam micro-manufacturing technique, the micro-cutting technology has many merits. For instance, the machining range is bigger, the cost of equipments is much lower, and the productivity and machining accuracy are higher. Therefore, the micro-cutting technology will take an important effect on the machining technique of complex shape microparts. In this paper, based on selfly-developed machine tool, the precision cutting technology of complex shape microparts made of metal material was studied by analyzing the modeling method on complex shape, the means of toolpaths layout and the optimal selection for cutting parameters. On the basis of above work, a typical duralumin specimen of high precision, low surface roughness and complex shape micropart was manufactured. This result will provide favorable technical support for farther research on the micro-cutting technology.

Docking process on hybrid self-reconfigurable modular robots

A novel hybrid self-reconfigurable modular robot is designed to finish the morphing action from line shape to hexagon shape. The robot is composed of many basic modules,each of which consists of a master module and a slave module in the shape of triangular prism. There are four connection ports on each basic module. For the master module there are two holes on each connection port,and for the slave one there are two pegs on each connection. The docking process between two neighboring basic modules is analyzed with a peg-in-hole mechanical structure. A small motion's method is presented and the contact forces are derived. According to the force/moment,the pose of a motion module should be adjusted to make two neighboring modules align and finish the docking process.Finally,a simulation of 3 basic modules is shown to finish the morphing and docking process effectively. The system can finish the morphing task from the line shape to the hexagon shape.

板材滚弯成形技术在反推门外蒙皮补片修理中的应用

某型发动机反推门外蒙皮采用挖补的方法修复裂纹,纯手工制作补片难以达到型面要求。本文介绍了板材滚弯成形技术在反推门外蒙皮修理中的应用,通过机械成形完成反推门的外蒙皮补片型面的加工,可以保证补片型面与蒙皮型面的贴合度,减少了补片的安装应力,提高了修理能力。

An index for deformation controllability of small-volume materials

Mechanical tests on small-volume materials show that in addition to the usual attributes of strength and ductility, the controlla- bility of deformation would be crucial for the purpose of precise plastic shaping. In our present work, a ＂mechanical controlla- bility index＂ （MCI） has been proposed to assess the controllability of mechanical deformation quantitatively. The index allows quantitative evaluation of the relative fraction of the controllable plastic strain out of the total strain. MCI=0 means completely uncontrollable plastic deformation, MCI=∞ means perfectly controllable plastic shaping. The application of the index is demonstrated here by comparing two example cases： 0.273 to 0.429 for single crystal A1 nanopillars that exhibit obvious strain bursts, versus 3.17 to 4.2 for polycrystalline A1 nanopillars of similar size for which the stress-strain curve is smoother.