中国散裂中子源废束站施工技术

中国散裂中子源废束站结构特殊,其结构采用全密闭屏蔽铁加屏蔽墙结构,且屏蔽铁与屏蔽墙之间需留设15±5 mm的热效空间。重达400多吨的钢屏蔽体由七十余块钢板组拼而成,钢板安装精度需控制在毫米级。防水、防辐射要求等级高。一系列的难题给施工带来很大的挑战,通过制定合理的施工方案,精心组织,精心施工,达到了业主的工艺要求,很好地完成了施工任务。

Numerical analysis of thermal fluid transport behavior during electron beam welding of 2219 aluminum alloy plate

A two-dimensional mathematical model based on volume-of-fluid method is proposed to investigate the heat transfer,fluidflow and keyhole dynamics during electron beam welding(EBW)on20mm-thick2219aluminum alloy plate.In the model,anadaptive heat source model tracking keyhole depth is employed to simulate the heating process of electron beam.Heat and masstransport of different vortexes induced by surface tension,thermo-capillary force,recoil pressure,hydrostatic pressure and thermalbuoyancy is coupled with keyhole evolution.A series of physical phenomena involving keyhole drilling,collapse,reopening,quasi-stability,backfilling and the coupled thermal field are analyzed systematically.The results indicate that the decreased heat fluxof beam in depth can decelerate the keyholing velocity of recoil pressure and promote the quasi-steady state.Before and close to thisstate,the keyhole collapses and complicates the fluid transport of vortexes.Finally,all simulation results are validated againstexperiments.

二极铁超导磁体低温恒温器组装测试

依托FRIB二极铁超导磁体样机研制项目,完成磁体低温恒温器系统制作,低温恒温器主要部件有:氦槽(装有两组D型线圈的线圈盒组成)、隔热冷屏、支撑结构、真空腔体、阀箱冷却系统等。磁体系统运行电流为201 A,中心最大磁场达到2 T,线圈使用线径Φ1.14 NbTi超导线,每组线圈的匝数为210匝,束流孔截面空间100 mm*35 mm,弯转角度45度。二极铁超导磁体低温恒温器采用液氦冷却,运行温度为4.2 K,低温液氦挥发的氦气通过阀箱将冷氦气接入冷屏的氦气循环管路对冷屏进行冷却,降低氦槽液氦静态蒸发率。制作过程通过设置专用的绕线工装保证线圈绕制精度,通过杜瓦装配工装保证线圈盒和真空腔的定位精度。二极铁超导磁体低温恒温器支撑结构通过“反拉伸”结构保证强度,同时降低传导漏热,低温下进行磁场中心位置补偿,从而实现磁场中心和束流孔同心度的制作要求。最后对系统进行降温和励磁测试,低温恒温器漏率3×10^(-9)Pa·m^(3)/s,液氦静态蒸发率1.4 L/h,磁场中心和束流孔同心度偏移量为±0.25 mm,达到设计制作要求。