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板线材铍铜弹片复合成形模具设计
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作者 胡安 袁全港 +2 位作者 王成 芮延年 王韦韦 《锻压技术》 CAS CSCD 北大核心 2024年第5期205-211,共7页
针对铍铜C17200型优质材料在冲裁成形时的材料利用率低、制造成本高、模具结构复杂等问题,对铍铜弹片的产品材料、结构尺寸、成形工艺等展开研究。首先,对铍铜弹片进行了冲压排样和折弯排样工艺设计,选取自动间歇送料、连续模冲裁和多... 针对铍铜C17200型优质材料在冲裁成形时的材料利用率低、制造成本高、模具结构复杂等问题,对铍铜弹片的产品材料、结构尺寸、成形工艺等展开研究。首先,对铍铜弹片进行了冲压排样和折弯排样工艺设计,选取自动间歇送料、连续模冲裁和多角度数控折弯的成形工艺。其次,对铍铜弹片成形的工艺特点和成形设备进行研究,采用连续模冲裁方式实现了连续自动生产,通过冲裁切断和多角度折弯的复合成形工艺保证了折弯精度,设计了铍铜弹片冲裁机构+折弯机构复合成形的模具结构。生产试验结果显示,该板线材铍铜弹片复合成形工艺不仅提高了产品的生产精度和原材料的使用率,还降低了生产成本,证明了板线材铍铜异形弹片复合成形工艺的先进性、可行性和实用性,为该技术的应用推广奠定了基础。 展开更多
关键词 铍铜异形弹片 连续模 板线材 冲裁 折弯
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板线材金属弹簧双向弹片复合成形设备设计 被引量:1
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作者 冯赞 王超 +1 位作者 王成 芮延年 《锻压技术》 CAS CSCD 北大核心 2022年第6期224-230,共7页
针对金属弹片产品在加工成形时加工工序冗繁、加工效率低以及需要多次定位等问题,通过对产品材料、结构要求、成形工艺等方面的分析研究,采用板线材间歇自动送料+连续冲切+数控折弯的成形工艺,提出一种金属弹簧双向弹片的成形设备,包括... 针对金属弹片产品在加工成形时加工工序冗繁、加工效率低以及需要多次定位等问题,通过对产品材料、结构要求、成形工艺等方面的分析研究,采用板线材间歇自动送料+连续冲切+数控折弯的成形工艺,提出一种金属弹簧双向弹片的成形设备,包括冲切机构和成形机构,冲切机构用于在板线材上冲切多个依次连接的预制品,成形机构用于成形弹片。通过生产试验可知,此成形设备不仅可以保证产品的精度、节省材料,还可以缩短研发周期、降低成本,证明了板线材成形设备结构的先进性、可行性和实用性,为该技术的应用推广奠定了实践基础。 展开更多
关键词 金属弹簧双向弹片 板线材 自动送料机构 冲切机构 成形机构
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板线材异形弹片复合成形模具设计 被引量:1
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作者 朱乐平 冯赞 +1 位作者 王成 芮延年 《锻压技术》 CAS CSCD 北大核心 2021年第5期201-206,共6页
针对板线材类产品在整体冲压成形时,模具结构复杂、利用率低、制造成本高的问题,通过对产品材料、结构尺寸、成形工艺等方面进行分析研究,首先对异形弹片进行了排样工艺设计,采用了板线材自动送料+多工位级进模+数控折弯成形工艺;其次,... 针对板线材类产品在整体冲压成形时,模具结构复杂、利用率低、制造成本高的问题,通过对产品材料、结构尺寸、成形工艺等方面进行分析研究,首先对异形弹片进行了排样工艺设计,采用了板线材自动送料+多工位级进模+数控折弯成形工艺;其次,通过对板线材成形工艺特点和成形设备的研究,采用多工位级进模冲压方式,来保障产品的连续成形,采用切断+数控折弯的复合成形方式来保证折弯精度,从而设计了异形弹片冲压机构+折弯机构复合成形模具结构。通过生产试验可知,其不但能保证产品的精度、节约材料,同时还可以缩短研发周期、降低成本,证明了板线材成形工艺结构的先进性、可行性和实用性,为该技术的应用推广奠定了实践基础。 展开更多
关键词 异形弹片 级进模 板线材 模具设计 冲压 折弯
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半开式弹簧卡扣数控成形机构设计
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作者 王成 袁全港 +1 位作者 芮延年 王韦韦 《锻压技术》 CAS CSCD 北大核心 2024年第9期164-169,共6页
针对半开式弹簧卡扣相关产品生产制造中的冲压模具结构复杂、工艺废料多、尺寸一致性差以及开发周期长等问题,以半开式弹簧卡扣数控成形机构设计为例,结合线材自动成形机,开展成形工艺和机构设计相关研究。首先,对产品进行了全面分析,... 针对半开式弹簧卡扣相关产品生产制造中的冲压模具结构复杂、工艺废料多、尺寸一致性差以及开发周期长等问题,以半开式弹簧卡扣数控成形机构设计为例,结合线材自动成形机,开展成形工艺和机构设计相关研究。首先,对产品进行了全面分析,指出成形要求和成形过程中的难点。其次,研究并设计了半开式弹簧卡扣数控成形工艺步骤,并依据成形步骤设计了切断机构、折弯机构以及顶出机构。最后,经苏州兆能精密弹簧五金有限公司实际生产验证,设计的半开式弹簧卡扣数控成形机构不仅提高了产品的成形精度和生产效率,保证了产品的一致性,还节约了材料和时间,降低了生产成本,证明了半开式弹簧卡扣数控成形机构的可行性和实用性,为该技术的推广应用奠定了实践基础。 展开更多
关键词 弹簧卡扣 半开式 板线材 数控成形 切断机构 折弯机构
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Superplastic deformation behavior and mechanism of 1420 Al-Li alloy sheets with elongated grains 被引量:2
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作者 张新明 郑大伟 +1 位作者 叶凌英 唐建国 《Journal of Central South University》 SCIE EI CAS 2010年第4期659-665,共7页
True stress-true strain curve,microstructure and texture information were obtained to investigate the superplastic deformation behavior of 1420 Al-Li alloy sheets with initial elongated grains.From the true stress-tru... True stress-true strain curve,microstructure and texture information were obtained to investigate the superplastic deformation behavior of 1420 Al-Li alloy sheets with initial elongated grains.From the true stress-true curve,the stress increases with the increase of strain to 0.15,then dramatically decreases with the increase of strain to 0.80,and finally keeps almost a horizontal line.Meanwhile,initial elongated grains are gradually changed into equiaxed grains and the initial strong Brass {0 1 1} <2 1 1> and S {1 2 3} <6 3 4> orientations are turned into nearly random orientation with increasing strain.All these results suggest that dislocation activity is the dominant mechanism during the first stage,then dynamic recrystallization occurs,and grain rotation is expected as an accommodation for grain boundary sliding(GBS).At larger strains,grain boundary migration(GBM) becomes necessary to accommodate GBS. 展开更多
关键词 1420 Al-Li alloy SUPERPLASTICITY MICROSTRUCTURE TEXTURE DISLOCATION
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Alternative flat coil design for electromagnetic forming using FEM 被引量:2
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作者 M.AHMED1 S.K.PANTHI +4 位作者 N.RAMAKRISHNAN A.K.JHA A.H.YEGNESWARAN R.DASGUPTA S.AHMED 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2011年第3期618-625,共8页
Electromagnetic forming (EMF) is a high velocity forming process that uses impulse magnetic force. Coil is an important component of EMF system which needs to be designed depending on application. Flat spiral coils ... Electromagnetic forming (EMF) is a high velocity forming process that uses impulse magnetic force. Coil is an important component of EMF system which needs to be designed depending on application. Flat spiral coils are generally used for electromagnetic forming of sheet metals. However, with this type of coil the central portion of the workpiece experiences marginal magnetic force. This leads to in-sufficient deformation at this portion and other problems like air entrapment. In this study, a conceptual design of flat coil was proposed for better distribution of magnetic forces over the workpiece. Comparative analysis of distribution of magnetic force, magnetic field and current density using the proposed and the existing coil designs were carried out using FEM. The result indicates that the proposed coil design produces comparatively better magnetic force distribution over the workpiece. Calculation of self-inductance of such coils was also carried out and was compared with FE simulation. 展开更多
关键词 electromagnetic forming flat spiral coil sheet metal forming FEM
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Finite element modeling and experiment for behavior estimation of AlMn0.5Mg0.5 sheet during electromagnetic forming
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作者 Dorin LUCA 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2015年第7期2331-2341,共11页
The electromagnetic forming is a procedure of high-speed processing,which favors the increase of the formability of some plastically deformed metals.In order to evaluate the capacity of some light metals,such as alumi... The electromagnetic forming is a procedure of high-speed processing,which favors the increase of the formability of some plastically deformed metals.In order to evaluate the capacity of some light metals,such as aluminum and its alloys,to be deformed through this procedure,it is useful to know the stress and strain state that occurs in the material during forming.In this work,the modeling of stresses and strains in electromagnetically deformed AlMn0.5Mg0.5 sheet was made.The modeling was achieved using the finite element method and it was verified through experimental tests.To determine the residual stresses,the X-ray diffraction method was used.The strains were established by measuring the displacements of the nodes in the network inscribed on the specimen by means of three coordinates measuring machine.A good agreement between the modeling results and experimental data was found. 展开更多
关键词 finite element modeling electromagnetic forming AlMn0.5Mg0.5 sheet X-ray diffraction STRESS STRAIN
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Preliminary study on theory and experiment of photo-mechanics manufacturing and detecting technologies based on laser thermal stress
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作者 Kong Dejun Zhang Yongkang +3 位作者 Zhu Hailin Lu Jinzhong Feng Aixin Wang Wei 《Engineering Sciences》 EI 2008年第3期52-56,共5页
Mechanics effect of laser thermal stress is a new manufacturing technology, which uses thermal stress by high power laser acted on the surface of metal material to produce stress field. The technologies such as sheet ... Mechanics effect of laser thermal stress is a new manufacturing technology, which uses thermal stress by high power laser acted on the surface of metal material to produce stress field. The technologies such as sheet metal formation by laser thermal stress, measurement by laser scratching and measurement by XRD (X-ray diffraction) are formed based on mechanics effects of laser thermal stress. The mechanisms of sheet metal formation by laser thermal stress, measurement by laser scratching and measurement by XRD are analyzed, and the theory of photo-mechanics manufacturing and detecting technologies based on laser thermal stress is originally put forward, whose experiment is primitively researched, and the manufacturing theory by mechanics effects of laser thermal stress is established. 展开更多
关键词 photo-dynamics manufacturing sheet metal forming by laser thermal stress laser scratching X-ray diffraction (XRD)
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Dyeability of Chemically Treated Wood and its Discoloration by UV-ray Irradiation 被引量:2
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作者 ZHOU Yu IIDA Ikuho +1 位作者 MINATO Kazuya KUROSU Hiroshi 《Chinese Forestry Science and Technology》 2005年第4期95-98,共4页
The study illustrates differences between colors of poplar I-214 veneers dyed by reactive blue KN-R and 4 kinds of chemical reagents, and those of treated veneer exposed to UV-ray for 3 days. The results show there ar... The study illustrates differences between colors of poplar I-214 veneers dyed by reactive blue KN-R and 4 kinds of chemical reagents, and those of treated veneer exposed to UV-ray for 3 days. The results show there are some laws in poplar I-214 dyeing and UV-ray attenuation of each chemically treated veneer color. The chemical reaction carded out between cellulose or lignin on veneer surface and dye molecules when they met with. The capability of dyeing and discoloration of veneer is improved by control of dyeing technology, especially chemical treatments; being treated by acetylation and maleic anhydride protects dyed wood discoloration. 展开更多
关键词 POPLAR Populus euramericana chemical treatment dye VENEER UV-ray irradiation DISCOLORATION
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Multi-pulse orbits dynamics of composite laminated piezoelectric rectangular plate 被引量:1
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作者 YAO MingHui ZHANG Wei YAO ZhiGang 《Science China(Technological Sciences)》 SCIE EI CAS 2011年第8期2064-2079,共16页
The multi-pulse orbits and chaotic dynamics of a simply supported laminated composite piezoelectric rectangular plate under combined parametric excitation and transverse excitation are studied in detail. It is assumed... The multi-pulse orbits and chaotic dynamics of a simply supported laminated composite piezoelectric rectangular plate under combined parametric excitation and transverse excitation are studied in detail. It is assumed that different layers are perfectly bonded to each other with piezoelectric actuator patches embedded. The nonlinear equations of motion for the laminated composite piezoelectric rectangular plate are derived from von Karman-type equation and third-order shear deformation plate theory of Reddy. The two-degree-of-freedom dimensionless equations of motion are obtained by using the Galerkin approach to the partial differential governing equation of motion for the laminated composite piezoelectric rectangular plate. The four-dimensional averaged equation in the case of primary parametric resonance and 1:3 internal resonances is obtained by using the method of multiple scales. From the averaged equation, the theory of normal form is used to find the explicit formulas of normal form. Based on the normal form obtained, the energy phase method is utilized to analyze the multi-pulse global bifurcations and chaotic dynamics for the laminated composite piezoelectric rectangular plate. The analysis of the global dynamics indicates that there exist multi-pulse jumping orbits in the perturbed phase space of the averaged equation. Based on the averaged equation obtained, the chaotic motions and the Shilnikov type multi-pulse orbits of the laminated composite piezoelectric rectangular plate are also found by numerical simulation. The results obtained above mean the existence of the chaos in the Smale horseshoe sense for the simply supported laminated composite piezoelectric rectangular plate. 展开更多
关键词 laminated composite piezoelectric rectangular plates multi-pulse orbit chaotic dynamics energy phase method
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