大型锥体铝合金模压件工艺改进

大型锥体铝合金模锻件在模压过程中锻件底部经常出现大裂纹(有时甚至为穿透性裂纹)及不成形等缺陷。为避免上述缺陷的产生,经过多次试验,修改锻造工艺,使锻件底部金属受力状态由一向压应力二向拉应力改为三向压应力状态,改善金属变形状况。避免了裂纹缺陷,不成形缺陷也极少出现。

一种尼龙玻纤注塑预埋定位销在汽车SMC模压件上的应用

以一种直径Φ16 mm的尼龙+30%玻纤预埋定位销进行180℃高温试验,得到其外径变化规律,其外径普遍膨胀0.03~0.05 mm;再通过SMC加热加压模压试验,结果其外径膨胀0.08~0.10 mm。通过注塑模具尺寸补偿,获得注塑后外径尺寸(15.8±0.05)mm的尼龙玻纤预埋定位销,再进行预埋,SMC加热加压模压后,外径膨胀,从而达到公差要求。通过注塑模具的开发,SMC模压批量生产,实现尼龙玻纤注塑预埋定位销在SMC模压件上的应用,为尼龙玻纤在汽车零部件上的应用积累了宝贵经验。

汽车用模压硅橡胶件

尽管硅橡胶件并非直接可见,但它们已成为现代汽车工业必不可缺的材料。由于硅橡胶件的多用性,已在汽车发动机室、驱动系统、电气和电子系统、车体周围及内部获得应用。事实上,凡是需要密封和包覆的地方都可以使用硅橡胶材料。硅橡胶还可以提供防腐蚀性介质的保护,即使在极热或极冷的条件下也是如此。硅橡胶还可为发动机和汽缸头之间提供一绝对防泄漏的密封。

有关减小大型铝合金模压毛坯翘曲的工艺方法

为了制造现代飞机机体的承力构件，常采用带加强肋的大型模坟毛坯。重要承力模压毛坯的质量取决于制造工艺的处理的水平，并通过其满足标准文件中规定的机械性能，抗生和耐蚀性要求来保障。

暗通道图像增强技术在数字射线检测中的应用

参考暗通道去雾图像增强技术,结合CFRP模压件DR数字射线图像特征,分析不同滤波半径和去雾系数下的图像增强效果,得到合理的图像增强参数,并将其成功地应用于该产品的DR数字成像检测中。结果显示,该方法能够有效降低DR图像中因工件厚度差异造成的对比度变化,减少了工件中的背景噪声,突出了工件中的缺陷信息,使得增强后的图像具有较好的视觉效果,并且针对不同类型的缺陷基本上能够统一评片窗口。减少了传统DR图像评片时需要调节窗口的次数,有效地提高了评片人员的工作效率和评片准确性,在实际工程应用中具有非常大的参考价值和指导意义。

四化在生产制造中的应用浅析

四化是系列化、标准化、通用化、模块化的简称。分析了四化从产品设计到制造过程中所产生的影响,说明了四化在提高生产效率,提升产品质量上发挥的积极作用。

Applicability of Some Stomatal Models to Natural Conditions

Under natural conditions, the use of vapor pressure deficit between mesophyll cell surface and ambient air ( VPD s ) instead of atmospheric humidity factors in some stomatal models may markedly promote the applicability of stomatal models. It has been pointed out from theoretical analysis that the expression of the responses of stomatal conductance to VPD s is equivalent to the expression of responses of stomatal conductance to water loss of transpiration in stomatal models.

Fabrication and Simulation of an AlGaAs/GaAs Ultra-Thin Base NDR HBT

A novel mesa ultra-thin base AlGaAs/GaAs HBT is designed and fabricated with wet chemical selective etch technique and monitor electrode technique. It has a particular and obvious voltage-controlled NDR whose PVCR is larger than 120. By use of device simulation,the cause of NDR is that increasing collector voltage makes the ultrathin base reach through and the device transforms from a bipolar state to a bulk barrier state. In addition, the simulated cutoff frequency is about 60-80GHz.

Design and Fabrication of a High-Voltage nMOS Device

High-voltage nMOS devices are fabricated successfully and the key technology parameters of the process are optimized by TCAD software. Experiment results show that the device＇s breakdown voltage is 114V, the threshold voltage and maximum driven ability are 1.02V and 7.5mA（W/L = 50）, respectively. Experimental results and simulation ones are compared carefully and a way to improve the breakdown performance is proposed.

Mechanical and damage evolution properties of sandstone under triaxial compression

To study the mechanical and damage evolution properties of sandstone under triaxial compression, we analyzed the stress strain curve characteristics, deformation and strength properties, and failure process and characteristics of sandstone samples under different stress states. The experimental results reveal that peak strength, residual strength, elasticity modulus and deformation modulus increase linearly with confining pressure, and failure models transform from fragile failure under low confining pressure to ductility failure under high confining pressure. Macroscopic failure forms of samples under uniaxial compression were split failure parallel to the axis of samples, while macroscopic failure forms under uniaxial compression were shear failure, the shear failure angle of which decreased linearly with confin- ing pressure. There were significant volume dilatation properties in the loading process of sandstone under different confining pressures, and we analyzed the damage evolution properties of samples based on acoustic emission damage and volumetric dilatation damage, and established damage constitutive model, realizing the real-time Quantitative evaluation of samnles damage state in loading process.

Cracking process of rock mass models under uniaxial compression

Anisotropic strength and deformability of the rock mass with non-persistent joints are governed by cracking process of the rock bridges. The dependence of cracking process of jointed rock masses on the two important geometrical parameters, joint orientation and joint persistence, was studied systematically by carrying out a series of uniaxial compression tests on gypsum specimens with regularly arranged multiple parallel pre-existing joints. According to crack position, mechanism and temporal sequence, seven types of crack initiations and sixteen types of crack coalescences, were identified. It was observed that both tensile cracks and shear cracks can emanate from the pre-existing joints as well as the matrix. Vertical joints were included and coplanar tensile cracks initiation and coalescence were observed accordingly. For specimen with joint inclination angle ,8=75~, it was found that collinear joints can be linked not only by coplanar shear cracks but also by mixed tensile-shear cracks, and that a pair of them can form a small rotation block. Seven failure modes, including axial cleavage, crushing, crushing and rotation of new blocks, stepped failure, stepped failure and rotation of new blocks, shear failure along a single plane and shear failure along multiple planes, were observed. These modes shift gradually in accordance with the combined variation of joint orientation and joint persistence. It is concluded that cracking process and failure modes are more strongly affected by joint orientation than by joint persistence, especially when joint inclination angle is larger than 45~. Finally, variations of macroscopic mechanical behaviors with the two geometrical parameters, such as patterns of the complete axial stress-axial strain curves, peak strength and elastic modulus, are summarized and their mechanisms are successfully explained according to their different cracking process.

Parametric Study of Two-Body Floating-Point Wave Absorber

In this paper, we present a comprehensive numerical simulation of a point wave absorber in deep water. Analyses are performed in both the frequency and time domains. The converter is a two-body floating-point absorber （FPA） with one degree of freedom in the heave direction. Its two parts are connected by a linear mass-spring-damper system. The commercial ANSYS-AQWA software used in this study performs well in considering validations. The velocity potential is obtained by assuming incompressible and irrotational flow. As such, we investigated the effects of wave characteristics on energy conversion and device efficiency, including wave height and wave period, as well as the device diameter, draft, geometry, and damping coefficient. To validate the model, we compared our numerical results with those from similar experiments. Our study results can clearly help to maximize the converter＇s efficiency when considering specific conditions.

Distribution characteristics and impact on pump＇s efficiency of hydro-mechanical losses of axial piston pump over wide operating ranges

A novel performance model of losses of pump was presented,which allows an explicit insight into the losses of various friction pairs of pump.The aim is to clarify that to what extent the hydro-mechanical losses affect efficiency,and to further gain an insight into the variation and distribution characteristics of hydro-mechanical losses over wide operating ranges.A good agreement is found in the comparisons between simulation and experimental results.At rated speed,the hydro-mechanical losses take a proportion ranging from 87% to 89% and from 68% to 97%,respectively,of the total power losses of pump working under 5 MPa pressure conditions,and 13% of full displacement conditions.Furthermore,within the variation of speed ranging from 48% to 100% of rated speed,and pressure ranging from 14% to 100% of rated pressure,the main sources of hydro-mechanical losses change to slipper swash plate pair and valve plate cylinder pair at low displacement conditions,from the piston cylinder pair and slipper swash plate pair at full displacement conditions.Besides,the hydro-mechanical losses in ball guide retainer pair are found to be almost independent of pressure.The derived conclusions clarify the main orientations of efforts to improve the efficiency performance of pump,and the proposed model can service for the design of pump with higher efficiency performance.

Hot deformation behavior and constitutive modeling of Q345E alloy steel under hot compression

Q345E as one of typical low alloy steels is widely used in manufacturing basic components in many fields because of its eminent formability under elevated temperature. In this work, the deformation behavior of Q345E steel was investigated by hot compression experiments on Gleeble-3500 thermo-mechanical simulator with the temperature ranging from 850 ℃ to 1150 ℃ and strain rate ranging from 0.01 s-1 to 10 s-1. The experimental results indicate that dynamic softening of Q345E benefits from increasing deformation temperature and decreasing strain rate. The mathematical relationship between dynamic softening degree and deformation conditions is established to predict the dynamic softening degree quantitatively, which is further proved by some optical microstructures of Q345E. In addition, the experimental results also reveal that the stress level decreases with increasing deformation temperature and decreasing strain rate. The constitutive equation for flow stress of Q345E is formulated by Arrihenius equation and the modified Zener-Hollomon parameter considering the compensation of both strain and strain rate. The flow stress values predicted by the constitutive equation agree well with the experimental values, realizing the accurate prediction of the flow stress of Q345E steel under hot deformation.

Load distribution model and voltage static profile of Smart Grid

Voltage profiles of feeders with the connection of distributed generations(DGs) were investigated.A unified typical load distribution model was established.Based on this model,exact expressions of feeder voltage profile with single and double DGs were derived and used to analyze the impact of DG's location and capacity on the voltage profile quantitatively.Then,a general formula of the voltage profile was derived.The limitation of single DG and necessity of multiple DGs for voltage regulation were also discussed.Through the simulation,voltage profiles of feeders with single and double DGs were compared.The voltage excursion rate is 7.40% for only one DG,while 2.48% and 2.36% for double DGs.It is shown that the feeder voltage can be retained in a more appropriate range with multiple DGs than with only one DG.Distributing the total capacity of DGs is better than concentrating it at one point.

Casting-cold extrusion of Al/Cu clad composite by copper tubes with different sketch sections

Casting-cold extrusion technology was presented to fabricate alttminum/copper clad composite, and copper tubes with different sketch sections were designed. The technology of aluminum/copper clad composite fabricated by casting-cold extrusion was simulated by DEFORM software using tubes with four arc grooves. The stress and strain in different deformation zones were analyzed. The groove size reduces gradually and the groove shape drives to triangle during the extrusion procedure. The maximum values of equivalent effective stress and radial stress appear in groove zones, and the maximum equivalent effective strain firstly is obtained also in groove zones. The grain size in groove zones is less than that in other zones. The experimental results are consistent with simulation results, which prove that the copper tubes with sketch section are favorable to the metallurgy bond of boundary interface between aluminum and copper.

Numerical simulation for propagation characteristics of shock wave and gas flow induced by outburst intensity

In order to analyze the propagation characteristics of shock wave and gas flow induced by outburst intensity, the governing equations of shock wave and gas flow propagation were put forward, and the numerical simulation boundary condition was obtained based on outburst characteristics. The propagation characteristics of shock wave and gas flow were simulated by Fluent software, and the simulation results were verified by experiments. The results show that air shock wave is formed due to air medium compressed by the transient high pressure gas which rapidly expands in the roadway; the shock wave and gas flow with high velocity are formed behind the shock wave front, which significantly decays due to limiting effect of the roadway wall. The attenuation degree is greater in the early stage than that in the late stage, and the velocity of gas convection transport is lower than the speed of the shock wave.The greater the outburst intensity is, the greater the pressure of the shock wave front is, and the higher the speed of the shock wave and gas flow is.

Research on an inertial piezoelectric actuator for a micro in-pipe robot

A new kind of inertial piezoelectric actuator for a micro in-pipe robot is proposed and studied. The actuator is composed of a body, corresponding to a mass rod, and four elastic legs. Each leg is a composite piezoelectric bimorph beam, made up of a middle metal element, an upper and lower piezoelectric elements. The mechanism is driven by an asymmetric waveform voltage, such as saw-toothed waveform, and utilizes the dynamic relationship between the maximum static friction force and the inertial force. To study the actuator, firstly, the constituent equation of a composite piezoelectric bimorph under both applied voltage and external force was inferred by thermodynamics. Secondly, the dvnamic model of the actuator was established analyzing the relationship between the locomotive states, viz. displacement and velocity, and design parameters, such as piezoelectric strain constant, elastic modulus,length, width and thickness of the piezoelectric element, actuator mass, and driving vohage. At last, the dynamic equation was solved and the theoretical calculation of the inherent frequency was more consistent with the experimental data, which proved the rationality of the model. All these lay a theoretical foundation of the micro actuator parameter optimization and more research on a micro robot.

Interlayer interference mechanism of multi-seam drainage in a CBM well:An example from Zhucang syncline

Based on the characteristics of the strong volatility of physical property in vertical direction, high gas content, high resource abundance and large exploitation potentiality of coal reservoir in Bide-Santang basin of Zhina coal field, we study the generation mechanism of interlayer interference, propagation rules of reservoir pressure drop and influencing factors of gas productivity in CBM multi-seam drainage in the paper. On the basis of the actual production data of X-2 well of Zhucang syncline in Bide-Santang basin,by simulating the gas production process of a CBM well under the condition of multiple seam with COMET3 numerical simulation software, we analyze the influencing factors of gas productivity during the process of multi-seam drainage, and illuminate the interlayer interference mechanism of multiseam drainage. The results show that permeability, reservoir pressure gradient, critical desorption pressure and fluid supply capacity of stratum have great influence on gas productivity of multi-seam drainage while coal thickness has little influence on it. Permeability, reservoir pressure gradient and fluid supply capacity of stratum affect the propagation velocity of reservoir pressure drop and thereby affect the final gas productivity. Moreover, the influence of critical desorption pressure on gas productivity of multiseam drainage is reflected in the gas breakthrough time and effective desorption area.