电气化铁道用有机复合绝缘子的不同结构和整体模压技术

介绍了电气化铁道用有机复合绝缘子的几种工艺结构及工艺过程，着重对整体模压结构的复合绝缘子工艺进行了分析。

整体模压绝热结构空气耦合超声波C扫描检测

整体模压绝热结构是碳纤维缠绕壳体的重要抗冲刷、抗烧蚀和承压结构。采用空气耦合超声波对整体模压绝热结构进行了检测试验。试验结果显示,空气耦合超声波C扫描检测可有效检测出整体模压绝热结构内部Φ10mm及以上的分层、脱粘缺陷。使用的探头频率越高,检测灵敏度越高,缺陷边缘越清晰。

某型封隔器橡胶制品硫化模具的设计

设计了某型封隔器橡胶制品模具。结果表明,将模压式模具结构改为压注式模具结构之后,无窝气现象发生,制品成品均为合格品,达到了用户要求。氢化丁腈橡胶大规格厚壁模压制品硫化排气时可能会受模具型腔腔体大小或形状变化的影响,模具结构应优先考虑压注式模具结构。

Using structure restoration maps to comprehensively identify potential faults and fractures in compressional structures

Faults and fractures of multiple scales are frequently induced and generated in compressional structural system. Comprehensive identification of these potential faults and fractures that cannot be distinguished directly from seismic profile of the complex structures is still an unanswered problem. Based on the compressional structural geometry and kinematics theories as well as the structural interpretation from seismic data, a set of techniques is established for the identification of potential faults and fractures in compressional structures. Firstly, three-dimensional(3D) patterns and characteristics of the faults directly interpreted from seismic profile were illustrated by 3D structural model. Then, the unfolding index maps, the principal structural curvature maps, and tectonic stress field maps were obtained from structural restoration. Moreover, potential faults and fractures in compressional structures were quantitatively identified relying on comprehensive analysis of these three maps. Successful identification of the potential faults and fractures in Mishrif limestone formation and in Asmari dolomite formation of Buzurgan anticline in Iraq demonstrates the applicability and reliability of these techniques.

Mechanical model of roof on stope and its analysis

Based on the engineering background of No.8402 stope face in Silaogou Coal Mine of Datong Mineral Bureau and the theory of plate presented by researchers before, considering surrounding rock structure in the stope and according to mechanical property of rock bodies with various kinds of joint planes, presented an assumption that the key roof was divided into a series of elastic plate group by joint planes, then set up mechanical model of elastic plate group with pin joint. After compared the deflection and the stress in the mechanical model by numerical modeling with data from field engineering, the rule of rock plates’ break in turn and the difference in rock plates’ stress during the roof’s first and periodic weighting along the stope face were found.

Numerical and physical simulation of new SPD method combining extrusion and equal channel angular pressing for AZ31 magnesium alloy

A new serve plastic deformation(SPD) including initial forward extrusion and subsequent shearing process(ES) was proposed.The influence of the ES forming on the grain refinement of the microstructure was researched.The components of ES forming die were manufactured and installed to Gleeble1500D thermo-mechanical simulator.The microstructure observations were carried out on the as-extruded rods(as-received) and ES formed rods.From the simulation results,ES forming can increase the cumulative strain enormously and the volume fraction of dynamic recrystallization.From the physical modeling results,the microstructures can be refined.

Forward hot extrusion forming process of 4-lobe aluminum alloy helical surface rotor

The 4-lobe aluminum alloy helical surface rotors are widely applied in industry,such as superchargers.Generally,the conventional manufacturing processes of aluminum alloy helical surface are time consuming and costly.To make the manufacturing processes more flexible and economical,the forward hot extrusion process is proposed to form the 4-lobe aluminum alloy helical surface rotors.In this work,we implement both simulations and experiments to the forming process of the helical surface,of which the material is 6063 aluminum alloy.The forward hot extrusion process is simulated with finite element method in DEFORM-3D.Based on the simulation method,the influences of different extrusion parameters,such as extrusion temperature,extrusion speed and extrusion ratio,on the extrusion process are studied.According to the numerical simulation results,the optimal case is chosen to carry out the experiment.Furthermore,the experimental results show that the surface is smooth;the toothed fill is full;the twist angle in the length direction is evenly distributed;the value of twist angle is roughly in line with the design angle,which is mainly due to the modified die structure,having a positive and significant effect on the increment of twist angle.Therefore,the twist angle has an increase of about 76%,which verifies the modified die structure.

Modeling porous structure of oil-pressboard interface and its effect on electric field distribution

The oil-pressboard insulation is a typical composite insulation system widely used in the design and manufactory of large power apparatus. The implement of oil-pressboard insulation may lead to surface electrification and discharge at the interface under certain condition. It is of significant importance to take an insight into the phenomenon occurring at the interface. Through experiment, the pressboard is found as a porous material. The interface changes abruptly from bulk pressboard to the bulk oil as a result of the porous structure. A new model is proposed which divides the interface into bulk oil region, transition region, and bulk pressboard region. The width of the transition region is decided according to the microtome figure. The effective permittivity of the transition region is calculated using a new model based on fractal theory. The model is validated and compared with previous calculation model. The effect of the existence of transition region on the electric field distribution is discussed.

The New Rigid Element for Laminated Cylindrical Shell

Thermal effects are incorporated into developed discrete layer mechanics for two-dimensional cylindrical shells structures. Finite element equations are developed according to layerwise theory of laminated structure. Following the layerwise theory, a variable kinematic model that incorporates mechanics and thermal conditions is also presented. The new element has a field of displacement compatible with the cylindrical shell element or plate and it can be used as a rigid element for this structural element.ln the laminate model construction, adjacent layers are arranged as bonded layers. The layer has a unique constant thickness that can be different to each layer. The fiber reinforced is used and the fibers in a laminate may be oriented arbitrarily. The shear stress is adopted equal to zero because the thin thickness, on the other hand, the normal stress is maintained in order to ensure the compatibility of stress in material. The previously authors of this methods neglect the implications of thermal effects on cylindrical shells structures. Thermal effects become important when the structure has to operate in either extremely hot or cold temperature environments. These extreme conditions may severely affect the response of structure in two distinct ways： （1） induction of thermal stresses due to differences in the coefficients of thermal expansion between the various composite plies and layers and （2） temperature dependence of the elastic properties. Only a limited amount of work has been reported concerning this topic. All in all, the main contribution of this work is the consideration of this kinematic for cylindrical shells that incorporate mechanics and thermal conditions. In addition, numerical results are presented to demonstrate the capability of the current formulation to represent the behavior of cylindrical shells with these characteristics.

《轻兵器》商品城

《轻兵器》杂志社,3515厂与您同行河南漯河3515皮鞋厂(原中国人民解放军第3515工厂)是一家具有50年历史的,从事制革、制鞋、制球、橡胶制品及鞋用材料制造的大型军需骨干企业。“强人”皮鞋选用工厂自产、曾荣获国优金奖的优质黄牛软鞋面革和新型天然合成底材为主要原料；采用固特异(线缝)、胶粘和模压结构工艺,用料考究,做工精良,品质超群；能够满足不同作业和穿着者的要求,可保证防水、防电、防油、防砸、防刺等特种需要。

Effects of Tapered Diffuser Vane on the Flow Field and Noise of a Centrifugal Compressor

The effects of a three-dimensional tapered diffuser vane on the flow field and noise radiated from a centrifugal compressor are investigated by both CFD analyses and experiments. Tapered diffuser vanes are very useful not only for the reduction of the interaction tone noise but also for the improvement of the pressure recovery characteristics within the diffuser passage. By using tapered diffuser vanes, the interaction area between the impeller-discharge flow and diffuser vanes becomes small, and then the noise level of the discrete tone can be reduced remarkably as a result. Furthermore, by utilizing the visualization technique of vortical structures based on the CFD results, the scale of vortex shedding leaving from the leading edge of the diffuser vanes is found to be contracted and a tendency for the turbulence level to decrease is observed. This may be the cause of the attenuation of broadband noise components. The secondary flow, which is considered to be an obstruction of diffuser pressure recovery, can also be suppressed by the tapered diffuser vanes, and the pressure decrease observed in the throat part of the diffuser passage is further reducible.

Pressure distributions on prism-shaped buildings in experimentally simulated downburst

Wind loading is one of the most significant factors in civil engineering that influences the structural design considerably.In this paper,a group of manufacturing equipments for downburst simulation based on impinging jet model was developed for investigating the wind loads on structures:including the centrifugal air bellows to generate airflow,a movable platform to realize multiple locations of the building and a freely rotatable turntable to implement alterable building angles.Hundreds of transducers were used to measure the wind action on all surfaces of the building.The pressure coefficients calculated from the observed data were utilized to evaluate the downburst wind load.Pressure distributions on three prism-shaped building models with different placements and angles were investigated to obtain the maximum wind action and mean pressure coefficients.The results showed that the maximum pressure coefficient would reach 1.0 on the top surface if the downburst just broke out over the edifice.Considering that the building was in the developing field of the downburst,the top and the front surfaces would be under high wind pressure and only the back surface would endure wind suction.When the downdraft happens away from the prismatic building,all surfaces,except the front surface,would subject to suction with different degrees.It was also found that the pressure coefficient on the right surface would get its negative peak at first and then go straight up to 0.6 as the angle changed from 0°to 45°and the wind pressure on the front surface would decrease slightly through the whole process.The assertive results provide elemental data for structural wind-resistant design in civil engineering for the downburst-prone areas.

How to identify dislocations in molecular dynamics simulations?

Dislocations are of great importance in revealing the underlying mechanisms of deformed solid crystals.With the development of computational facilities and technologies,the observations of dislocations at atomic level through numerical simulations are permitted.Molecular dynamics(MD)simulation suggests itself as a powerful tool for understanding and visualizing the creation of dislocations as well as the evolution of crystal defects.However,the numerical results from the large-scale MD simulations are not very illuminating by themselves and there exist various techniques for analyzing dislocations and the deformed crystal structures.Thus,it is a big challenge for the beginners in this community to choose a proper method to start their investigations.In this review,we summarized and discussed up to twelve existing structure characterization methods in MD simulations of deformed crystal solids.A comprehensive comparison was made between the advantages and disadvantages of these typical techniques.We also examined some of the recent advances in the dynamics of dislocations related to the hydraulic fracturing.It was found that the dislocation emission has a significant effect on the propagation and bifurcation of the crack tip in the hydraulic fracturing.

A new type of leak-floor flip bucket

Flip buckets are commonly used to discharge flow away from a hydraulic structure into the downstream to dissipate energy.A new leak-floor flip bucket is presented,making the ski-jump water jet a typical long-narrow nappe.Based on the model experiments and numerical simulation,the flow pattern,formation process and mechanism of the leak-floor flip bucket are studied.The results show that cross section flow shape develops from the"Y-type"to"|-type",and this is because the natural pressure difference is generated when water flows through the leak-floor area and moves transversely from both sides to the center.Different from the slit-type flip bucket with sidewall contraction,the leak-floor flit bucket makes the water jet narrow and long without high pressure on the side walls of the flip bucket.Under the same jet length condition,the maximum sidewall pressure of the slit-type is 4.67 times that of the leak-floor flip bucket.The effects of flow discharge on the jet length are less significant for the leak-floor bucket than for the slit-type bucket.

Monolithic piezoceramic actuators with a twist

Designing artificial structures with heterogeneous elements and manipulating their interface coupling ways usually bring in synthetic neo-nature to functional devices.For piezoceramic devices,the deformation response refers to a variety of extensional,contractional,or shear modes of crystals,and also relies on boundary conditions from morphology design.However,to pursue fundamental torsion actuation in an integrated piezoceramic component is still a long-term tough task due to nil twist mode limited by microscopic crystal mirror symmetry.Herein,we demonstrate a design of cofired monolithic actuators to originally overcome this obstacle.The prototype device is composed of two sets of stacked actuation subunits that work on artificially reverse face shear modes,and their chiral stiffness couplings will synergistically contribute to synthetic twist outputs at a broad bandwidth.Finite element simulation reveals twist displacements are highly tunable by manipulating the geometrical dimensions.Transverse deflection measurements manifest the stable and sizeable linear actuation response to applied electric fields(around 3.7μm under 40 V at 1 Hz).Importantly,the design actually introduces a more general route to enable arbitrary modes and actuation states in integrated piezoceramic components.

Morphology and structure evolution of metallic nanowire arrays prepared by die nanoimprinting

Metallic nanowire arrays （NWAs） possess wide application prospects due to their unique property, and the tailoring of NWAs＇ structure and morphology is of importance since it would significantly influence the per- formance of NWAs. In the present work, the morphology and structure evolution of the NWAs prepared by the newly developed die nanoimprinting technique has been investigated in detail. It was found that increasing pro- cessing temperature, time and pressure could increase the length of the nanowires and change the NWAs＇ morphol- ogy from monodispersed form to aggregated form. Increasing processing time and temperature within the supercooled liquid region would promote crystallization, while increasing processing pressure could suppress the crystallization. This work provided important insights into the structure and morphology evolution, and therefore, the tailoring of metallic NWAs prepared by die nanoimprinting through adjusting the process parameters.

EXISTENCE AND UNIQUENESS OF A SOLUTION TO AN AEROACOUSTIC MODEL

A linear modelling of aeroacoustic waves propagation is discussed. The first point is an existence and uniqueness, theorem. But restrictive assumptions are required on the velocity of the flow. Then a counter example proves that they are necessary.