Compaction process simulation and residual stress prediction of green PM compact were carried out with elasto-plastic 3D FEA based on the modified Drueker-Prager Cap model in Abaqus. The model parameters of the invest...Compaction process simulation and residual stress prediction of green PM compact were carried out with elasto-plastic 3D FEA based on the modified Drueker-Prager Cap model in Abaqus. The model parameters of the investigated powder Distaloy AE were determined as functions of relative density through typical mechanical property tests of powder. The model was implemented as a user subroutine USDFLD. Single sided compaction of a d20 ram^5 mm disk green compact of Distaloy AE was simulated, and the residual stress of the disk after ejection was predicted with FEA. The FEA results of the compaction process and the residual stress of the disk show good agreement with compaction experiments and X-ray diffraction measurements, which validates the model and its parameters. The results indicate that the compressive residual stresses exist mainly in a thin layer on the side surface, but the residual stresses are very small on the top and bottom surfaces.展开更多
Residual stress distributions in 7075 aluminum alloy thick plates with different thicknesses and different quenching speeds were measured. A shape function of stress distribution was proposed based on the internal str...Residual stress distributions in 7075 aluminum alloy thick plates with different thicknesses and different quenching speeds were measured. A shape function of stress distribution was proposed based on the internal stress distribution characteristics of aluminum alloy. Using nonlinear regression technology,the function between stress value of key points on internal stress curve and surface stress of the plate was obtained. Based on the measured surface stress,stress value of key points and stress distribution shape,the internal stress distribution can be reconstructed. The experiments show that the model is of good engineering practicality.展开更多
The thermo-elastic.plastic finite element method(FEM)is used to simulate the thermo-mechanical behavior of Al/steel tungsten inert gas(TIG)arc-assisted laser welding-brazing(A-LWB)butt joint.The influence of material ...The thermo-elastic.plastic finite element method(FEM)is used to simulate the thermo-mechanical behavior of Al/steel tungsten inert gas(TIG)arc-assisted laser welding-brazing(A-LWB)butt joint.The influence of material nonlinearity,geometrical nonlinearity and work hardening on the welding process is studied,and the differences in the welding temperature field,residual stress and welding distortion by A-LWB and by single laser welding-brazing(SLWB)are analyzed.The results show that the thermal cycle,residual stress distribution and welding distortion by the numerical simulation are in good agreement with the measured data by experiments,which verifies the effectiveness of FEM.Compared with the SLWB,A-LWB can make the high-temperature distribution zone of weld in width direction wider,decrease the transverse tensile stress in the weld and reduce the distribution range of longitudinal tensile stress.And the welding deformation also decreases to some extent.展开更多
Considering the serious coal and rock dynamic disasters around the main slip plane called F16 in the coal mining area) of Henan Yima(China) thrust nappe structure,the mechanical genesis of the Yima thrust nappe struct...Considering the serious coal and rock dynamic disasters around the main slip plane called F16 in the coal mining area) of Henan Yima(China) thrust nappe structure,the mechanical genesis of the Yima thrust nappe structure was studied comprehensively using geomechanics,fault mechanics,elastic mechanics,and Coulomb's law of friction.First,using the centrifugal inertia force of Earth's rotation as a source,a mechanical model of N-S compression superimposed with W-E reverse torsion was established to explain the formation of the early Yima coal basin and Jurassic Yima Group coal measures.Second,an equation for the ultimate stress in the forming stage of F16 was derived using the plastic slip-line field theory and the parabolic Mohr failure criterion.Moreover,the distribution of ultimate stress and the geometric characteristics of the fault profile were obtained using the field model parameters.Finally,the stress field of F16 and the mechanical genesis of the large-scale reverse thrust sheet were discussed based on elastic mechanics theory and Coulomb's law of friction.The results show that the tectonic framework of the early Yima coal basin and the formation pattern of Jurassic Yima Group coal measures given by the model are consistent with the in-situ explorations.The geometric characteristics of the fault profile obtained by numerical calculation can better reflect the shape of F16 in its forming stage,and the mechanical genesis of the large-scale reverse thrust sheet also concurred with the field situations.Thus,this work can provide a foundation for further studies on the genesis of the thrust nappe structure,the mechanism of rock bursts induced by F16,and the characteristics of the residual stress field in the Yima mining area.展开更多
In this paper,a phenomenological continuum theory of surface piezoelectricity accounting for the linear superficial interplay between electricity and elasticity is formulated primarily for elastic dielectric materials...In this paper,a phenomenological continuum theory of surface piezoelectricity accounting for the linear superficial interplay between electricity and elasticity is formulated primarily for elastic dielectric materials.This theory is inspired by the physical idea that once completely relaxed,an insulating free dielectric surface will sustain a nontrivial spontaneous surface polarization in the normal direction together with a tangential self-equilibrated residual surface stress field.Under external loadings,the surface Helmholtz free energy density is identified as the characteristic function of such surfaces,with the in-plane strain tensor of surface and the surface free charge density as the independent state variables.New boundary conditions governing the surface piezoelectricity are derived through the variational method.The resulting concepts of charge-dependent surface stress and deformationdependent surface electric field reflect the linear electromechanical coupling behavior of nanodielectric surfaces.As an illustrative example,an infinite radially polarizable piezoelectric nanotube with both inner and outer surfaces grounded is investigated.The novel phenomenon of possible surface-induced polarity inversion is predicted for thin enough nanotubes.展开更多
基金Project(2009ZX04004-031-04) supported by the National Science and Technology Major Project of the Ministry of Science and Technology of China
文摘Compaction process simulation and residual stress prediction of green PM compact were carried out with elasto-plastic 3D FEA based on the modified Drueker-Prager Cap model in Abaqus. The model parameters of the investigated powder Distaloy AE were determined as functions of relative density through typical mechanical property tests of powder. The model was implemented as a user subroutine USDFLD. Single sided compaction of a d20 ram^5 mm disk green compact of Distaloy AE was simulated, and the residual stress of the disk after ejection was predicted with FEA. The FEA results of the compaction process and the residual stress of the disk show good agreement with compaction experiments and X-ray diffraction measurements, which validates the model and its parameters. The results indicate that the compressive residual stresses exist mainly in a thin layer on the side surface, but the residual stresses are very small on the top and bottom surfaces.
基金Projects(2005CB623708, 2010CB731703) supported by the National Basic Research Program of China
文摘Residual stress distributions in 7075 aluminum alloy thick plates with different thicknesses and different quenching speeds were measured. A shape function of stress distribution was proposed based on the internal stress distribution characteristics of aluminum alloy. Using nonlinear regression technology,the function between stress value of key points on internal stress curve and surface stress of the plate was obtained. Based on the measured surface stress,stress value of key points and stress distribution shape,the internal stress distribution can be reconstructed. The experiments show that the model is of good engineering practicality.
基金Project(51465031)supported by the National Natural Science Foundation of ChinaProject(17JR5RA126)supported by the Natural Science Foundation of Gansu Province,China
文摘The thermo-elastic.plastic finite element method(FEM)is used to simulate the thermo-mechanical behavior of Al/steel tungsten inert gas(TIG)arc-assisted laser welding-brazing(A-LWB)butt joint.The influence of material nonlinearity,geometrical nonlinearity and work hardening on the welding process is studied,and the differences in the welding temperature field,residual stress and welding distortion by A-LWB and by single laser welding-brazing(SLWB)are analyzed.The results show that the thermal cycle,residual stress distribution and welding distortion by the numerical simulation are in good agreement with the measured data by experiments,which verifies the effectiveness of FEM.Compared with the SLWB,A-LWB can make the high-temperature distribution zone of weld in width direction wider,decrease the transverse tensile stress in the weld and reduce the distribution range of longitudinal tensile stress.And the welding deformation also decreases to some extent.
基金Project(2010CB226805) supported by the National Basic Research Program of ChinaProject(CXLX13-949) supported by the Research and Innovation Project for College Graduates of Jiangsu Province,China+1 种基金Project(51174285) supported by the National Natural Science Foundation of ChinaProject(SZBF2011-6-B35) supported by the Priority Academic Program Development of Jiangsu Higher Education Institutions,China
文摘Considering the serious coal and rock dynamic disasters around the main slip plane called F16 in the coal mining area) of Henan Yima(China) thrust nappe structure,the mechanical genesis of the Yima thrust nappe structure was studied comprehensively using geomechanics,fault mechanics,elastic mechanics,and Coulomb's law of friction.First,using the centrifugal inertia force of Earth's rotation as a source,a mechanical model of N-S compression superimposed with W-E reverse torsion was established to explain the formation of the early Yima coal basin and Jurassic Yima Group coal measures.Second,an equation for the ultimate stress in the forming stage of F16 was derived using the plastic slip-line field theory and the parabolic Mohr failure criterion.Moreover,the distribution of ultimate stress and the geometric characteristics of the fault profile were obtained using the field model parameters.Finally,the stress field of F16 and the mechanical genesis of the large-scale reverse thrust sheet were discussed based on elastic mechanics theory and Coulomb's law of friction.The results show that the tectonic framework of the early Yima coal basin and the formation pattern of Jurassic Yima Group coal measures given by the model are consistent with the in-situ explorations.The geometric characteristics of the fault profile obtained by numerical calculation can better reflect the shape of F16 in its forming stage,and the mechanical genesis of the large-scale reverse thrust sheet also concurred with the field situations.Thus,this work can provide a foundation for further studies on the genesis of the thrust nappe structure,the mechanism of rock bursts induced by F16,and the characteristics of the residual stress field in the Yima mining area.
基金supports from the National Natural Science Foundation of China(Grant Nos. 10772093,10972121,and 10732050)the National Basic Research Program of China(Grant Nos. 2007CB936803 and 2010CB-631005)
文摘In this paper,a phenomenological continuum theory of surface piezoelectricity accounting for the linear superficial interplay between electricity and elasticity is formulated primarily for elastic dielectric materials.This theory is inspired by the physical idea that once completely relaxed,an insulating free dielectric surface will sustain a nontrivial spontaneous surface polarization in the normal direction together with a tangential self-equilibrated residual surface stress field.Under external loadings,the surface Helmholtz free energy density is identified as the characteristic function of such surfaces,with the in-plane strain tensor of surface and the surface free charge density as the independent state variables.New boundary conditions governing the surface piezoelectricity are derived through the variational method.The resulting concepts of charge-dependent surface stress and deformationdependent surface electric field reflect the linear electromechanical coupling behavior of nanodielectric surfaces.As an illustrative example,an infinite radially polarizable piezoelectric nanotube with both inner and outer surfaces grounded is investigated.The novel phenomenon of possible surface-induced polarity inversion is predicted for thin enough nanotubes.
