A high-density, high-flux circulating fluidized bed （CFB） riser （100 mm in ID and 10.614 m in height） was ap- plied in a wide range of operating conditions （with solid fluxes up to 400 kg/m2s and superficial gas ...A high-density, high-flux circulating fluidized bed （CFB） riser （100 mm in ID and 10.614 m in height） was ap- plied in a wide range of operating conditions （with solid fluxes up to 400 kg/m2s and superficial gas velocities up to 12 m/s） to examine its radial non-uniformity dynamics. The solids holdup was determined through the use of a fiber-optic probe at 11 axial levels. The results indicated that under all operating conditions, the high superficial gas velocity and low solid flux- es maintained a low radial non-uniformity index （RNI）. The high-density/flux CFB riser had several unique characteristics, so that the peak of the radial solids holdup profile occurred at a position with r/R=0.8. The RNI and solids holdup at the cross-sectional position had a good logarithmic relationship at the low-density condition （with a mean solids holdup of 〈0.2）, and the RNI decreased when the mean solids holdup exceeded 0.2. Investigation of the dynamics of stratified injec- tion revealed that the feed ratio had an important effect on G, and on solids holdup distribution. A novel ＂〈＂ shaped axial solids holdup profile was found. Gs decreased sharply when the up-flow feed ratio exceeded 0.5, and RNI was lowest when the up-flow feed ratio was 1.展开更多
Lost circulations have presented great challenges to the petroleum industry, causing great expenditures of cash and time to fighting the problem. Probably the most problematic situations are the naturally fractured fo...Lost circulations have presented great challenges to the petroleum industry, causing great expenditures of cash and time to fighting the problem. Probably the most problematic situations are the naturally fractured formations where the operator may face total loss with no mud return in the annular. The voids or large fracture encountered in this case are often far too large to be plugged with conventional Lost Circulation Material. This paper will give a detailed introduction on a novel composite gel material usable to control severe losses and pressurization sealing. The plugging mechanics of this new composite gel material, which is different from conventional lost circulation materials, were elaborated as well. In addition, the properties of the new composite gel material such as thermostability, sealing strength and bearing resistance are characterized with specific experimental devices. The experimental results proved that the breakdown pressure of the new plugging reached more than 20MPa, and the maximum degraded temperature can be exceed 130℃. The field application at 4 wells in Puguang gas field, SINOPEC, demonstrated that the new composite gel material solved the serious loss in Ordovician carbonate fractured formation successfully and guaranteed the following completion cement operation smoothly. The composite gel sealing slurries, which was easily prepared on site, gives remarkable properties regarding pumping through drill pipes, adjustment of setting time and excellent sealing strength of the lost zone sealing, additionally, the whole pressurization sealing process was complicated within only ten hours. The on-site results show that the plugging ratio of the new composite gel was reached 100%, and the success rate of sealing operation kept above 80%.Thus the new LCM can guarantee safe drilling jobs and save operation cost more effectively.展开更多
To enhance the reliability and to extend service life of packing rings, tribological and sealing perfor- mances are investigated based on the experimental results. Friction force, leakage rate and power consumption of...To enhance the reliability and to extend service life of packing rings, tribological and sealing perfor- mances are investigated based on the experimental results. Friction force, leakage rate and power consumption of three materials of pressure packing seals are measured in a refitted vertical gas compressor. The rings are made of common filled polytetrafiuroethylene （Filled PTFE）, PTFE reinforced with 30% mass fraction carbon fiber （30%CF^PTFE）, and carbon-carbon composites infiltrated with PTFE （C/C＋PTFE）, respectively. It is found that packing rings will periodically vibrate with the periodic vibration of pressure packing after the travel direction of motion abruptly turns to the reverse direction. Furthermore, the amplitude of vibration slows down with the increasing crank angle. Approximate value of friction force is available by multiple-point fast Fourier transformation （FFT） employed to process the experimental results by reducing the impact of vibration to a great extent. Of three materials of rings employed in experiments, Filled PTFE presents minimal leakage rate accom- panied with maximum power consumption. And 30%CF＋PTFE exhibits minimum friction power and moderate leakage rate. As for C/C＋PTFE, its high mechanical and thermal properties are favorable factors to enhance the ability of operating under high pressure and velocity and to improve the wear resistance. Unfortunately, this also leads to a large leakage rate. Comprehensive consideration should be taken into to evaluate the availability, reliability and service life for a type of packing ring under dry running conditions.展开更多
The gas-solid flow characteristics in the riser of a high density CFB of square (0.27 m×0.27 m×10.4 m) or circu-lar (? 0.187m×10.4 m) cross section, using Geldart B particles (quartz sand), was investig...The gas-solid flow characteristics in the riser of a high density CFB of square (0.27 m×0.27 m×10.4 m) or circu-lar (? 0.187m×10.4 m) cross section, using Geldart B particles (quartz sand), was investigated experimentally. The influence of riser structure on the hydrodynamic behaviors of a high-density circulating fluidized bed was investigated. The solid circulation rate was up to 321 kg/(m2s) with the circular cross-section under the operating conditions of the main bed air velocity 12.1 m/s and loosen wind and back-feed wind flow 25.1 m3/h. Different operating conditions on realizing high density circulation was analyzed, while both solids circulation rate and particle holdup depended highly on operating conditions. The circulating gas-solid flow was accompanied by an evidently-dense character in the riser's bottom zone and became fully developed in the middle and upper zones.展开更多
基金the financial support of the National Program on Key Basic Research Project (973 Program) of China (no. 2012CB215000)
文摘A high-density, high-flux circulating fluidized bed （CFB） riser （100 mm in ID and 10.614 m in height） was ap- plied in a wide range of operating conditions （with solid fluxes up to 400 kg/m2s and superficial gas velocities up to 12 m/s） to examine its radial non-uniformity dynamics. The solids holdup was determined through the use of a fiber-optic probe at 11 axial levels. The results indicated that under all operating conditions, the high superficial gas velocity and low solid flux- es maintained a low radial non-uniformity index （RNI）. The high-density/flux CFB riser had several unique characteristics, so that the peak of the radial solids holdup profile occurred at a position with r/R=0.8. The RNI and solids holdup at the cross-sectional position had a good logarithmic relationship at the low-density condition （with a mean solids holdup of 〈0.2）, and the RNI decreased when the mean solids holdup exceeded 0.2. Investigation of the dynamics of stratified injec- tion revealed that the feed ratio had an important effect on G, and on solids holdup distribution. A novel ＂〈＂ shaped axial solids holdup profile was found. Gs decreased sharply when the up-flow feed ratio exceeded 0.5, and RNI was lowest when the up-flow feed ratio was 1.
文摘Lost circulations have presented great challenges to the petroleum industry, causing great expenditures of cash and time to fighting the problem. Probably the most problematic situations are the naturally fractured formations where the operator may face total loss with no mud return in the annular. The voids or large fracture encountered in this case are often far too large to be plugged with conventional Lost Circulation Material. This paper will give a detailed introduction on a novel composite gel material usable to control severe losses and pressurization sealing. The plugging mechanics of this new composite gel material, which is different from conventional lost circulation materials, were elaborated as well. In addition, the properties of the new composite gel material such as thermostability, sealing strength and bearing resistance are characterized with specific experimental devices. The experimental results proved that the breakdown pressure of the new plugging reached more than 20MPa, and the maximum degraded temperature can be exceed 130℃. The field application at 4 wells in Puguang gas field, SINOPEC, demonstrated that the new composite gel material solved the serious loss in Ordovician carbonate fractured formation successfully and guaranteed the following completion cement operation smoothly. The composite gel sealing slurries, which was easily prepared on site, gives remarkable properties regarding pumping through drill pipes, adjustment of setting time and excellent sealing strength of the lost zone sealing, additionally, the whole pressurization sealing process was complicated within only ten hours. The on-site results show that the plugging ratio of the new composite gel was reached 100%, and the success rate of sealing operation kept above 80%.Thus the new LCM can guarantee safe drilling jobs and save operation cost more effectively.
文摘To enhance the reliability and to extend service life of packing rings, tribological and sealing perfor- mances are investigated based on the experimental results. Friction force, leakage rate and power consumption of three materials of pressure packing seals are measured in a refitted vertical gas compressor. The rings are made of common filled polytetrafiuroethylene （Filled PTFE）, PTFE reinforced with 30% mass fraction carbon fiber （30%CF^PTFE）, and carbon-carbon composites infiltrated with PTFE （C/C＋PTFE）, respectively. It is found that packing rings will periodically vibrate with the periodic vibration of pressure packing after the travel direction of motion abruptly turns to the reverse direction. Furthermore, the amplitude of vibration slows down with the increasing crank angle. Approximate value of friction force is available by multiple-point fast Fourier transformation （FFT） employed to process the experimental results by reducing the impact of vibration to a great extent. Of three materials of rings employed in experiments, Filled PTFE presents minimal leakage rate accom- panied with maximum power consumption. And 30%CF＋PTFE exhibits minimum friction power and moderate leakage rate. As for C/C＋PTFE, its high mechanical and thermal properties are favorable factors to enhance the ability of operating under high pressure and velocity and to improve the wear resistance. Unfortunately, this also leads to a large leakage rate. Comprehensive consideration should be taken into to evaluate the availability, reliability and service life for a type of packing ring under dry running conditions.
基金supports by the National Natural Science Foundation of China (51006106)the National High Technology Research and Development of China 863 Program (2006AA05A103)
文摘The gas-solid flow characteristics in the riser of a high density CFB of square (0.27 m×0.27 m×10.4 m) or circu-lar (? 0.187m×10.4 m) cross section, using Geldart B particles (quartz sand), was investigated experimentally. The influence of riser structure on the hydrodynamic behaviors of a high-density circulating fluidized bed was investigated. The solid circulation rate was up to 321 kg/(m2s) with the circular cross-section under the operating conditions of the main bed air velocity 12.1 m/s and loosen wind and back-feed wind flow 25.1 m3/h. Different operating conditions on realizing high density circulation was analyzed, while both solids circulation rate and particle holdup depended highly on operating conditions. The circulating gas-solid flow was accompanied by an evidently-dense character in the riser's bottom zone and became fully developed in the middle and upper zones.
