Aluminum foams were fabricated by melt-based route using ZrH2 as a foaming agent. The factors which affected the foaming of aluminum foams during casting process were investigated. The powdered zirconium hydride with ...Aluminum foams were fabricated by melt-based route using ZrH2 as a foaming agent. The factors which affected the foaming of aluminum foams during casting process were investigated. The powdered zirconium hydride with content of 0.6%-1.4% (mass fraction) was added to the molten pure aluminum and the foaming condition was controlled in a temperature range from 933 to 1 013 K, Ca amount of 1.5%-3.0% (mass fraction), stirring time of 0.5-2.5 min and holding time of 1.5-4.0 min to obtain homogeneous aluminum foams. The fabricated aluminum foams were characterized by XRD, SEM and Image-pro plus. The mechanical properties of the aluminum foams with different relative density were tested. The result indicates that the foaming agent (ZrH2) is suitable for the preparation of small aperture aluminum foams with average pore diameter of 1 mm. Inter-metallic compounds and Al2O3 have effect on the melt viscosity. The aluminum foams experience linear elastic, platforms and densification process and had a higher efficiency of energy absorption.展开更多
Based on A356 aluminum alloy,aluminum foams were prepared by gas injection foaming process with pure nitrogen,air and some gas mixtures.The oxygen volume fraction of these gas mixtures varied from 0.2%to 8.0%.Optical ...Based on A356 aluminum alloy,aluminum foams were prepared by gas injection foaming process with pure nitrogen,air and some gas mixtures.The oxygen volume fraction of these gas mixtures varied from 0.2%to 8.0%.Optical microscopy,scanning electron microscopy(SEM) and Auger electron spectroscopy(AES) were used to analyze the influence of oxygen content on cell structure,relative density,macro and micro morphology of cell walls,coverage area fraction of oxide film,thickness of oxide film and other aspects.Results indicate that the coverage area fraction of oxide film on bubble surface increases with the increase of oxygen content when the oxygen volume is less than 1.2%.While when the oxygen volume fraction is larger than 1.6%,an oxide film covers the entire bubble surface and aluminum foams with good cell structure can be produced.The thicknesses of oxide films of aluminum foams produced by gas mixtures containing 1.6%-21%oxygen are almost the same.The reasons why the thickness of oxide film nearly does not change with the variation of oxygen content and the amount of oxygen needed to achieve 100%coverage of oxide film are both discussed.In addition,the role of oxide film on bubble surface in foam stability is also analyzed.展开更多
In the range of 620?710 °C, air was blown into A356 aluminum alloy melt to produce aluminum foams. In order to study the influence of temperature on the thickness of oxide film on bubble surface, Auger electron ...In the range of 620?710 °C, air was blown into A356 aluminum alloy melt to produce aluminum foams. In order to study the influence of temperature on the thickness of oxide film on bubble surface, Auger electron spectroscopy (AES) was used. Based on the knowledge of corrosion science and hydrodynamics, two oxidation kinetics models of oxide film on bubble surface were established. The thicknesses of oxide films produced at different temperatures were predicted through those two models. Furthermore, the theoretical values were compared with the experimental values. The results indicate that in the range of 620?710 °C, the theoretical values of the thickness of oxide film predicted by the model including the rising process are higher than the experimental values. While, the theoretical values predicted by the model without the rising process are in good agreement with the experimental values, which shows this model objectively describes the oxidation process of oxide film on bubble surface. This work suggests that the oxidation kinetics of oxide film on bubble surface of aluminum foams produced by gas injection foaming process follows the Arrhenius equation.展开更多
Bubble formation in an opposite-flowing T-shaped microchannel with 40 μm in depth and 120 μm in width was real-time visualized and investigated experimentally by means of a high speed camera. N2 bubbles were generat...Bubble formation in an opposite-flowing T-shaped microchannel with 40 μm in depth and 120 μm in width was real-time visualized and investigated experimentally by means of a high speed camera. N2 bubbles were generated in glycerol-water mixtures with different concentrations of surfactant sodium dodecyl sulfate (SDS). And the images were captured by the high speed camera linked to a computer. Results indicated that the bubble formation process can be distinguished into three consecutive stages, i.e., expansion, collapse and pinching off. The bubble size decreases with the increase of liquid flow rate and viscosity of liquid phase as well as the decrease of gas flow rate. The surface tension of the liquid phase has no measurable influence on the bubble size. Moreover, a new approach to predicting the size of bubbles formed in the T-shaped microchannel is proposed. And the predicted values agree well with the experimental data.展开更多
A special nanobubble generation system has been developed for evaluating the effect of nanobubble on froth flotation. In this study, an eight-factor five-level Central Composite Experimental Design was conducted for i...A special nanobubble generation system has been developed for evaluating the effect of nanobubble on froth flotation. In this study, an eight-factor five-level Central Composite Experimental Design was conducted for investigating eight important parameters governing the median size and the volume of nanobubbles. These process parameters included surfactant concentration, dissolved oxygen (O2) content, dissolved carbon dioxide gas (CO2) content, pressure drop in cavitation tube nozzle, <50 nm hydrophobic particle concentration, <50 nm hydrophilic particle concentration, slurry temperature and the time interval after nanobubble generation. The properties, stability and uniformity of nanobubbles were investigated. The study of the produced nanobubble’s effects on the characteristics of microbubble solutions and millimeter scale bubble solutions was performed in a 50.8 mm column.展开更多
In order to extract froth morphological feature,a bubble image adaptive segmentation method was proposed.Considering the image's low contrast and weak froth edges,froth image was coarsely segmented by using fuzzy ...In order to extract froth morphological feature,a bubble image adaptive segmentation method was proposed.Considering the image's low contrast and weak froth edges,froth image was coarsely segmented by using fuzzy c means(FCM) algorithm. Through the attributes of size and shape pattern spectrum,the optimal morphological structuring element was determined.According to the optimal parameters,some image noises were removed with an improved area opening and closing by reconstruction operation,which consist of image regional markers,and the bubbles were finely separated from each other by watershed transform.The experimental results show that the structural element can be determined adaptively by shape and size pattern spectrum,and the froth image is segmented accurately.Compared with other froth image segmentation method,the proposed method achieves much high accuracy,based on which,the bubble size and shape features are extracted effectively.展开更多
基金Project (2004AA33G060) supported by the National High-tech Research and Development Program of China
文摘Aluminum foams were fabricated by melt-based route using ZrH2 as a foaming agent. The factors which affected the foaming of aluminum foams during casting process were investigated. The powdered zirconium hydride with content of 0.6%-1.4% (mass fraction) was added to the molten pure aluminum and the foaming condition was controlled in a temperature range from 933 to 1 013 K, Ca amount of 1.5%-3.0% (mass fraction), stirring time of 0.5-2.5 min and holding time of 1.5-4.0 min to obtain homogeneous aluminum foams. The fabricated aluminum foams were characterized by XRD, SEM and Image-pro plus. The mechanical properties of the aluminum foams with different relative density were tested. The result indicates that the foaming agent (ZrH2) is suitable for the preparation of small aperture aluminum foams with average pore diameter of 1 mm. Inter-metallic compounds and Al2O3 have effect on the melt viscosity. The aluminum foams experience linear elastic, platforms and densification process and had a higher efficiency of energy absorption.
基金Project(51371104)supported by the National Natural Science Foundation of China
文摘Based on A356 aluminum alloy,aluminum foams were prepared by gas injection foaming process with pure nitrogen,air and some gas mixtures.The oxygen volume fraction of these gas mixtures varied from 0.2%to 8.0%.Optical microscopy,scanning electron microscopy(SEM) and Auger electron spectroscopy(AES) were used to analyze the influence of oxygen content on cell structure,relative density,macro and micro morphology of cell walls,coverage area fraction of oxide film,thickness of oxide film and other aspects.Results indicate that the coverage area fraction of oxide film on bubble surface increases with the increase of oxygen content when the oxygen volume is less than 1.2%.While when the oxygen volume fraction is larger than 1.6%,an oxide film covers the entire bubble surface and aluminum foams with good cell structure can be produced.The thicknesses of oxide films of aluminum foams produced by gas mixtures containing 1.6%-21%oxygen are almost the same.The reasons why the thickness of oxide film nearly does not change with the variation of oxygen content and the amount of oxygen needed to achieve 100%coverage of oxide film are both discussed.In addition,the role of oxide film on bubble surface in foam stability is also analyzed.
基金Project(51371104)supported by the National Nature Science Foundation of China
文摘In the range of 620?710 °C, air was blown into A356 aluminum alloy melt to produce aluminum foams. In order to study the influence of temperature on the thickness of oxide film on bubble surface, Auger electron spectroscopy (AES) was used. Based on the knowledge of corrosion science and hydrodynamics, two oxidation kinetics models of oxide film on bubble surface were established. The thicknesses of oxide films produced at different temperatures were predicted through those two models. Furthermore, the theoretical values were compared with the experimental values. The results indicate that in the range of 620?710 °C, the theoretical values of the thickness of oxide film predicted by the model including the rising process are higher than the experimental values. While, the theoretical values predicted by the model without the rising process are in good agreement with the experimental values, which shows this model objectively describes the oxidation process of oxide film on bubble surface. This work suggests that the oxidation kinetics of oxide film on bubble surface of aluminum foams produced by gas injection foaming process follows the Arrhenius equation.
基金Supported by National Natural Science Foundation of China (No. 20876107)Open Project of State Key Laboratory of Chemical Engineering (No. SKL-ChE-08B06) Program of Introducing Talents of Discipline to Universities (No. B06006)
文摘Bubble formation in an opposite-flowing T-shaped microchannel with 40 μm in depth and 120 μm in width was real-time visualized and investigated experimentally by means of a high speed camera. N2 bubbles were generated in glycerol-water mixtures with different concentrations of surfactant sodium dodecyl sulfate (SDS). And the images were captured by the high speed camera linked to a computer. Results indicated that the bubble formation process can be distinguished into three consecutive stages, i.e., expansion, collapse and pinching off. The bubble size decreases with the increase of liquid flow rate and viscosity of liquid phase as well as the decrease of gas flow rate. The surface tension of the liquid phase has no measurable influence on the bubble size. Moreover, a new approach to predicting the size of bubbles formed in the T-shaped microchannel is proposed. And the predicted values agree well with the experimental data.
基金the Florida In-stitute of Phosphate Research (FIPR)the Center for Advanced Separation Technologies (CAST)the National Natural Science Foundation of China (Nos.50921002 and 90510002) for the financial support
文摘A special nanobubble generation system has been developed for evaluating the effect of nanobubble on froth flotation. In this study, an eight-factor five-level Central Composite Experimental Design was conducted for investigating eight important parameters governing the median size and the volume of nanobubbles. These process parameters included surfactant concentration, dissolved oxygen (O2) content, dissolved carbon dioxide gas (CO2) content, pressure drop in cavitation tube nozzle, <50 nm hydrophobic particle concentration, <50 nm hydrophilic particle concentration, slurry temperature and the time interval after nanobubble generation. The properties, stability and uniformity of nanobubbles were investigated. The study of the produced nanobubble’s effects on the characteristics of microbubble solutions and millimeter scale bubble solutions was performed in a 50.8 mm column.
基金Projects(60634020,60874069) supported by the National Natural Science Foundation of ChinaProject(2009AA04Z137) supported by the National High-Tech Research and Development Program of China
文摘In order to extract froth morphological feature,a bubble image adaptive segmentation method was proposed.Considering the image's low contrast and weak froth edges,froth image was coarsely segmented by using fuzzy c means(FCM) algorithm. Through the attributes of size and shape pattern spectrum,the optimal morphological structuring element was determined.According to the optimal parameters,some image noises were removed with an improved area opening and closing by reconstruction operation,which consist of image regional markers,and the bubbles were finely separated from each other by watershed transform.The experimental results show that the structural element can be determined adaptively by shape and size pattern spectrum,and the froth image is segmented accurately.Compared with other froth image segmentation method,the proposed method achieves much high accuracy,based on which,the bubble size and shape features are extracted effectively.