大型气—气混合器实验研究

本文简要介绍了气-气快速混合技术和实验装置的流程和工作原理.利用本实验装置可以对各种大型气-气混合器进行研究.本实验装置所取得的研究成果已成功地应用到工业装置上.

改造文丘里混合器结构优化复合肥干燥效果

在复合肥生产工艺流程中,从造粒机流出的物料指标(粒度、湿度、温度)符合工艺要求,但物料经干燥机干燥后,出现由圆粒变成扁片的现象,严重地影响了产品的外观质量。经过对工艺参数分析,发现由于空气混合器结构和位置不合理,导致空气混合效果不佳、温度测量参数不准确。结合实际情况,针对干燥机入口空气混合器进行分析研究,对其进行了结构改造,应用至今效果良好。

气-气冷流掺混流场缩尺技术

为研究气-气冷流掺混流场缩尺技术,对多组分气相掺混流动三维Navier-Stokes无量纲方程及其定解条件进行了相似性分析,并将量纲分析方法应用到气-气掺混流动现象中,获得了气-气掺混流场相似准则,该相似准则表明冷流掺混试验件尺寸和试验背压都可以变化;运用该准则,在不同背压工况下进行了3个不同尺寸试验件的单喷嘴气-气喷注器掺混流场的仿真分析和比较,结果表明不同试验件尺寸和不同压力工况下气-气掺混流场具有相似性。研究结果能够指导气-气冷流试验,并为气-气燃烧流场缩尺技术研究提供参考。

Hydrodynamics and Lateral Gas Dispersion in a High-Density Circulating Fluidized Bed Reactor with Bluff Internals

Effect of bluff internals on the hydrodynamics and lateral gas mixing was studied in a 0.186m ID high-density riser. With the bluff internals, the extremely non-uniform radial profiles of solid fraction and particle velocity become flat and the dense downflow layer near the wall disappears, indicating the significant enhancement of solid turbulence introduced by the internals. The fluctuation velocity and solid fraction transient signal analysis indicates a significant increase in fluctuation intensity near the wall region. The length influenced by the internals on the flow structure is about 1 meter. The lateral gas dispersion coefficient increases significantly as the bluff internals exist in the riser.

One-Parameter Equation of State for Gases and Gas Mixtures

The simplest equation of state that can be applied to calculate the thermodynamic properties of gases is the virial equation with the second coefficient B. The probability of applying the one-coefficient equation Z = exp(A/V) for the calculation of compressibility factor at critical temperature of gases and gas mixtures is investigated. It was verified that the one-coefficient equation of state can be applied to calculated the thermodynamic properties for both normal and strongly polar gases and gas mixtures.

A Method to Obtain Gas-PDMS Membrane Interaction Parameters for UNIQUAC Model

The recovery or capture of one or more components from gas mixture by membrane separation has become a research focus in recent years.This study investigates the gas-membrane solution equilibrium,for which Henry's law is not applicable if the gas phase is a mixture.This problem can be solved by using UNIQUAC model to calculate the activity coefficient of gas dissolved in the membrane.A method was proposed in this study to obtain the gas-membrane interaction parameter for UNIQUAC model.By the experiments of gas permeation through polydimethylsiloxane PDMS membrane,the solubility coefficients of some gases(N2,CO2,CH4) were measured.Through non-linear fitting UNIQUAC model to the experimental results from this study and in literature(H2,O2,C3H8),the gas-membrane interaction parameters for these gases were obtained.Based on these parameters,the activity coefficients of the dissolved gas were calculated by UNIQUAC model,and their values agree well with the experimental data.These results confirm the feasibility and effectiveness of the proposed method,which makes it possible to better predict gas-membrane solution equilibrium.

Effect of Helium-Argon Mixtures on the Heat Transfer and Fluid Flow in Gas Tungsten Arc Welding

A transient finite element model has been developed to study the heat transfer and fluid flow during spot Gas Tungsten Arc Welding （GTAW） on stainless steel. Temperature field, fluid velocity and electromagnetic fields are computed inside the cathode, arc-plasma and anode using a unified MHD formulation. The developed model is then used to study the influence of different helium-argon gas mixtures on both the energy transferred to the workpiece and the time evolution of the weld pool dimensions. It is found that the addition of helium to argon increases the heat flux density on the weld axis by a factor that can reach 6.5. This induces an increase in the weld pool depth by a factor of 3. It is also found that the addition of only 10% of argon to helium decreases considerably the weld pool depth, which is due to the electrical conductivity of the mixture that increases significantly when argon is added to helium.

Micromixing characteristics in a gas-liquid-solid stirred tank with settling particles

The parallel-competing iodide-iodate reaction scheme was used to study the micromixing performance in a multi-phase stirred tank of 0.3 m diameter.The impeller combination consisted of a half elliptical blade disk turbine below two down-pimping wide-blade hydrofoils,identified as HEDT + 2WH_D.Nitrogen and glass beads of100 μm diameter and density 2500 kg-m^(-3) were used as the dispersed phases.The micromixing could be improved by sparging gas because of its additional potential energy.Also,micromixing could be improved by the solid particles with high kinetic energy near the impeller tip.In a gas-solid-liquid system,the gas-liquid film vibration with damping,due to the frequent collisions between the bubbles and particles,led to the decrease of the turbulence level in the liquid and caused eventually the deterioration of the micromixing.A Damping Film Dissipation model is formulated to shed light on the above micromixing performances.At last,the micromixing time t_m according to the incorporation model varied from 1.9 ms to 6.7 ms in our experiments.

Model for Reduction of Iron Oxide Pellet with a C-O-H-N Gas Mixture Considering Water Gas Shift Equilibrium in the Gas While It Diffuses through the Product Layer

In metallurgical processes, more and more usage of hydrocarbons is encouraged to bring down the carbon emissions. In this regard, numerous investigations on reduction of oxides by C-O-H-N gas mixture have been reported. Attempts to simulate these reduction processes using shrinking core model, one of the common models used for such studies, have under predicted the reduction rates. This may be owing to the fact that the homogeneous reaction in the gas phase is not being considered. If the reaction temperatures are above 1,000 K, generally so for many reduction processes, the homogeneous gas reaction rates are expected to be high enough that local equilibrium in the gas phase can be assumed. In the present study, reduction of wustite in a C-O-H-N gas mixture has been modeled using shrinking core model considering the water gas shift equilibrium in the gas while it diffuses through the product layer.

Explosion limits for combustible gases

Combustible gases in coal mines are composed of methane, hydrogen, some multi-carbon alkane gases and other gases. Based on a numerical calculation, the explosion limits of combustible gases were studied, showing that these limits are related to the concentrations of different components in the mixture. With an increase of C4H10 and C6H14, the Lower ExplosionLimit （LEL） and Upper Explosion-Limit （UEL） of a combustible gas mixture will decrease clearly. For every 0.1% increase in C4H10 and C6H14, the LEL decreases by about 0.19% and the UEL by about 0.3%. The results also prove that, by increasing the amount of H2, the UEL of a combustible gas mixture will increase considerably. If the level of HE increases by 0.1%, the UEL will increase by about 0.3%. However, H2 has only a small effect on the LEL of the combustible gas mixture. Our study provides a theoretical foundation for judging the explosion risk of an explosive gas mixture in mines.

Experimental Study on Emission Control of Premixed Catalytic Combustion of Natural Gas Using Preheated Air

In this paper the premixed catalytic combustion emissions such as CO, unburned hydrocarbon (UHC), NOx and the temperature distribution in the catalytic monolith with ultra low concentration of Pd were studied. Three types of monoliths were used for experiments and the temperature of preheated air was respectively 50℃ , 100℃ and 200℃ . The results showed that preheated air made radial temperature in the catalytic monolith uniform which helped to avoid local hot spots so as to decrease NOx emission. The experiment also proved that the shorter monolith showed much better catalytic combustion performance than longer one and the temperature at the exit of the shorter monolith was relatively lower. On the contrary, the temperature was higher in the longer monolith and the lethal NOx emission was slightly increased.

A review of chemical absorption of carbon dioxide for biogas upgrading

Significant attention has been given to biogas production, purification and upgrading as a renewable and clean fuel supplement. Biogas is a product of an anaerobic digestion process comprising methane, carbon dioxide,and trace amounts of other gases. Biogas purification removes trace gases in biogas for safe utilisation. Biogas upgrading produces methane-rich biogas by removing bulk carbon dioxide from the gas mixture. Several carbon dioxide removal techniques can be applied for biogas upgrading. However, chemical absorption of carbon dioxide for biogas upgrading is of special significance due to its operation at ambient or near ambient temperature and pressure, thus reducing energy consumption. This paper reviews the chemical absorption of carbon dioxide using amine scrubbing, caustic solvent scrubbing, and amino acid salt solution scrubbing. Each of these techniques for biogas upgrading is discussed. The paper concludes that an optimised implementation of the chemical absorption techniques for biogas upgrading requires further research.

Explosive limits of mixed gases containing CH_4,CO and C_2H_4 in the goaf area

The explosive gases CO and C2H4, released mainly flammable gases during the process of coal self-ignition, are of the most important ingredients of the multi-component gases in goal areas, along with CH4. We have determined some of the parame- ters of explosive properties of the one-component gases CH4, CO and C2H4 using an explosive trial device of polybasic explosive gas mixtures and emphasized particularly the effect on the limits of explosive concentration of the binary explosive mixed gases CH4＋CO, CH4＋C2H4, as a function of the amount of CO, C2H4 and inert flame resisting gases （N2, CO2）. The experimental results show that the effect of inert gases on the explosive limits of mixed gases, given the property of explosive gas, is obvious： the inert gases （N2, CO2） possess some inhibitory effects on the explosion of the multi-component explosive gas mixtures. The results will provide some experimental support to suppress the occurrence of the gas explosions in goaf areas and provide some directions for designing explosion-proof electric equipment and fire arresters.

Numerical simulation of 3D viscous flow field of air cooled turbine blades with coolant mixing

To improve thrust and reduce oil consumption of aero-engines, the temperature at turbine inlet is becoming higher and higher, which leads to heavy thermal load of vanes. To efficiently cool the vanes, the mass of coolant with its maximum gas mass flow exceeding to 20% of main stream, has to be increased. In the pres- ent paper, a two-stage turbine with and without coolant mixing was simulated by CFX-TASCflow. Simulation resuits indicate that the flow field structure with coolant is obviously different from that without coolant, and the former has characteristics of lower-speed main flow, reduced mach number, weaker shock intensity and decreased stage efficiency.

Influence of Water Vapor on Silica Membrane： Adsorption Properties and Percolation Effect

The influence of water vapor on silica membrane with pore size of ,-4A has been investigated in terms of adsorption properties and percolation effect at 50 and 90 ℃. Two methods are employed： spectroscopic ellipsometry for water vapor adsorption and gas permeation of binary mixture of helium and H2O The adsorption behaviors on the silica membrane comply with the first-order Langmuir isotherm. The investigation demonstrates that helium flux through the silica membrane decreases dramatically in presence of H20 molecules. The transport of gas molecules through such small pores is believed not to be continuous any more, whereas it is reasonably assumed that the gas molecules hop from one occupied site to another unoccupied one under the potential gradient. When the coverage of H20 molecules on the silica surface increases, the dramatic decrease of helium flux could be related to percolation effect, where the adsorbed H20 molecules on the silica surface block the hopping of helium molecules.

Determination of Transport Properties for Dilute Gas Mixtures Involving Carbon Tetrafluoride

In our previous work,we calculated transport properties of pure gaseous polyatomic carbon tetrafluoride(CF4) and five equimolar binary gas mixtures of CF4 with noble gases through inversion technique.The present work is a continuation of our studies on determining the transport properties of binary gas mixtures CF4 with some gases including three diatomic molecules CO,N2,and O2,a linear polyatomic CO2,and two non-linear polyatomic molecules SF6 and CH4.The Chapman-Enskog and Vesovic-Wakeham methods as well as inversion procedure are used to determine the viscosities,diffusivities,and thermal conductivities,which deviates from the literature values within 1%,4%,and 5%,respectively.

Heating and Cooling Hybrid System with Gas Mixture Sourced Heat Pump and Heating Boiler

Preliminary investigation shows that air sourced type heat pumps by energy efficiency are competitive with gas boilers having 93% of coefficient of performance （COP） if heat pumps are used in climatic zones, having outside air temperature higher than （-3 ℃ to -5 ℃）. But, in such conditions the heat pump＇s evaporator is covered by ice crust, which cuts off the flow of outside air-heat source through the evaporator of heat pump. For avoiding stating problems it is recommended to use as heat source a mixture of waste warm gases. In this article a high efficiency heating-cooling system is developed, consisting of warm gases mixture sourced heat pump, heating boiler operating simultaneously with heat pump and solar air heater. The heating demand of the served house is shared between boiler and heat pump. Instead of outside air the warm gases mixture enters into evaporator of heat pump. A new construction of heat exchanger was developed. The article presents the structure and principle of operation, as well as the method for optimization and design of suggested system. Analysis proved high energy efficiency and cost effectiveness of the new system.

Study on Strategies for Methane Injection in a DISI （Direct Injection Spark Ignition） Engine

This paper deals with the application of two different injection strategies in a natural gas direct injection spark ignition single-cylinder engine model. The analysis includes the air flow characterization during compression stroke and also the charge stratification. Two different swirl ratios are applied and piston bowl effects are analyzed during the gas jet deflection towards the spark plug. Achieving wall-guided effect, consequently, the charge stratification in spark plug region is obtained. The goal is to study the mixture formation differences for a single and a bi pulsed CNG （compressed natural gas） injection profiles and check the evolution of the methane concentration at the spark plug at the start of combustion.

Thermodynamic Equilibrium for Mixtures of Combustible Gases and Air

Standard treatments of thermodynamic equilibrium are incomplete. They do not take account of all factors determining equilibrium, cannot explain why many systems do not reach equilibrium and do not discuss the questions of reaching and maintaining equilibrium. The arguments presented here provide a single physical definition of thermodynamic equilibrium that accounts for all factors determining thermodynamic equilibrium for mixtures of combustible gases and air. Based on the standard delrmition of thermodynamic equilibrium, the MBD （Maxwell Boltzmann distribution） and a simple molecular model lead to three possible types of equilibrium. The regions of temperature pressure and composition for each type of equilibrium are defined by the measured values of ignition temperatures and the explosive and flammability limits. How this definition of thermodynamic equilibrium can be extended to all molecular systems is discussed in the following papers.