Bumper beam is one of the key structural parts,which plays an important role in the frontal crashes of automobile.With the global trend of light-weighted automotive parts,the light weight of bumper beam attracts exten...Bumper beam is one of the key structural parts,which plays an important role in the frontal crashes of automobile.With the global trend of light-weighted automotive parts,the light weight of bumper beam attracts extensive attention of automobile manufacturers,and hot stamping technology with significant weight advantage has become one of the main light weight measures for bumper beam.The quasi-static press,low speed crash and frontal crash simulation models of bumper beam were established according to its actual working conditions in the automobile crashes.The feasibility of replacing normal steel bumper beam with hot stamping bumper beam was analyzed.Meanwhile,the stiffeners in the front face of hot stamping bumper beam were optimized with topography optimization in order to further improve its performances.展开更多
In this paper the optimal model of the main energy absorbed structure in an auto-body “front rail”, based on structural crashworthiness is built. For an optimal design on structure crashworthiness, the new method is...In this paper the optimal model of the main energy absorbed structure in an auto-body “front rail”, based on structural crashworthiness is built. For an optimal design on structure crashworthiness, the new method is based on a response surface model and Pareto GA, which improves the efficiency and flexibility of an optimal design, that is brought forward. The traditional optimal method can not be applied in the design of an impact structure due to the high nonlinearity and large time cost of crashworthiness FE analysis. So the method of an optimal design based on crashworthiness is brought forward. After constructing the response surface model of auto-body crashworthiness, the Pareto GA can be applied to find the multi-objective globally. The optimal solution set can then be used to provide many scheme combinations for choice structural parameters.To acquire the optimized structure parameters on front rail crashworthiness, this simplified model of an original design is built. After studying various ways of reinforcing the cross-section to control the structural failure mode, a better method has been found. On the precondition of not increasing the mass of the structure, an optimal design of the front rail is performed further. Finally, the optimized scheme is implemented in the full-car impact analysis and crashworthiness is studied. With proper measures to control deformation of the front rail structure the crashworthiness can be improved with minor structural modifications.展开更多
Though the bumper of a vehicle plays a major role in protecting the vehicle body against damage in low speed impacts, many bumpers, particularly in large vehicles, are too stiff for pedestrian protection. In designing...Though the bumper of a vehicle plays a major role in protecting the vehicle body against damage in low speed impacts, many bumpers, particularly in large vehicles, are too stiff for pedestrian protection. In designing a bumper for an automobile, pedestrian protection is as important as bumper energy absorption in low speed collisions. To prevent lower extremity injuries in car-pedestrian collisions, it is important to determine the loadings that car front structures impart on the lower extremities and the mechanisms by which injury is caused by these loadings. The present work was focused on gaining more insight into the injury mechanisms leading to both ligament damage and bone fracture during bumper-pedestrian collisions. The European Enhanced Vehicle-safety Committee （EEVC） legform impactor model was introduced and validated against EEVCAVG17 criteria. The collision mechanism between a bumper and this legform impactor was investigated numerically using LS-DYNA software. To identify the effect of the bumper beam material on leg injuries, four analyses were performed on bumpers that had the same assembly but were made from different materials.展开更多
文摘Bumper beam is one of the key structural parts,which plays an important role in the frontal crashes of automobile.With the global trend of light-weighted automotive parts,the light weight of bumper beam attracts extensive attention of automobile manufacturers,and hot stamping technology with significant weight advantage has become one of the main light weight measures for bumper beam.The quasi-static press,low speed crash and frontal crash simulation models of bumper beam were established according to its actual working conditions in the automobile crashes.The feasibility of replacing normal steel bumper beam with hot stamping bumper beam was analyzed.Meanwhile,the stiffeners in the front face of hot stamping bumper beam were optimized with topography optimization in order to further improve its performances.
文摘In this paper the optimal model of the main energy absorbed structure in an auto-body “front rail”, based on structural crashworthiness is built. For an optimal design on structure crashworthiness, the new method is based on a response surface model and Pareto GA, which improves the efficiency and flexibility of an optimal design, that is brought forward. The traditional optimal method can not be applied in the design of an impact structure due to the high nonlinearity and large time cost of crashworthiness FE analysis. So the method of an optimal design based on crashworthiness is brought forward. After constructing the response surface model of auto-body crashworthiness, the Pareto GA can be applied to find the multi-objective globally. The optimal solution set can then be used to provide many scheme combinations for choice structural parameters.To acquire the optimized structure parameters on front rail crashworthiness, this simplified model of an original design is built. After studying various ways of reinforcing the cross-section to control the structural failure mode, a better method has been found. On the precondition of not increasing the mass of the structure, an optimal design of the front rail is performed further. Finally, the optimized scheme is implemented in the full-car impact analysis and crashworthiness is studied. With proper measures to control deformation of the front rail structure the crashworthiness can be improved with minor structural modifications.
文摘Though the bumper of a vehicle plays a major role in protecting the vehicle body against damage in low speed impacts, many bumpers, particularly in large vehicles, are too stiff for pedestrian protection. In designing a bumper for an automobile, pedestrian protection is as important as bumper energy absorption in low speed collisions. To prevent lower extremity injuries in car-pedestrian collisions, it is important to determine the loadings that car front structures impart on the lower extremities and the mechanisms by which injury is caused by these loadings. The present work was focused on gaining more insight into the injury mechanisms leading to both ligament damage and bone fracture during bumper-pedestrian collisions. The European Enhanced Vehicle-safety Committee （EEVC） legform impactor model was introduced and validated against EEVCAVG17 criteria. The collision mechanism between a bumper and this legform impactor was investigated numerically using LS-DYNA software. To identify the effect of the bumper beam material on leg injuries, four analyses were performed on bumpers that had the same assembly but were made from different materials.
