The corrosion fatigue behavior of epoxy-coated Mg-3Al-1Zn alloy in gear oil was investigated. The corrosion and the fracture surfaces after fatigue test were analyzed by scanning electron microscopy(SEM) and the corro...The corrosion fatigue behavior of epoxy-coated Mg-3Al-1Zn alloy in gear oil was investigated. The corrosion and the fracture surfaces after fatigue test were analyzed by scanning electron microscopy(SEM) and the corrosion compositions were measured by energy-dispersive spectrometry(EDS). The fatigue properties and the crack initiation mechanisms of the specimens before and after epoxy coating treatment were discussed. The results indicate that the fatigue limit after epoxy coating treatment in gear oil is higher than that of the uncoated specimens. The epoxy coating is an excellent way to prevent direct contact between the Mg-3Al-1Zn alloy and surrounding environments. The mechanical properties of the epoxy coating layer are lower than that of magnesium alloy, which is the main reason for the fatigue crack initiation on the epoxy coating layer. In addition, the gear oil lubrication could lead to the flaking off of the epoxy-coated layer.展开更多
The effect of base oils,sulfur-containing multi-functional additives and dispersants in formulated diesel lubricants on lead corrosion was evaluated by a self-established high temperature corrosion bench test.Test lea...The effect of base oils,sulfur-containing multi-functional additives and dispersants in formulated diesel lubricants on lead corrosion was evaluated by a self-established high temperature corrosion bench test.Test lead coupons were analyzed by XPS to determine the resulting surface chemistry.The results showed a close correlation between the oxidation stability of base oil blend and the lead corrosion of formulated diesel lubricants.The zinc dialkyldithiophosphate(ZDDP)and zinc dialkyldithiocarbamate(ZDDC)have formed different protective films on lead coupon surfaces.A more or less amount of the protective film formed is the main factor affecting the degree of lead corrosion.The glassy zinc phosphates protective film formed by ZDDP is more effective than the zinc sulfides film formed by ZDDC.The interaction between dispersants and ZDDP had a significant impact on lead corrosion.展开更多
The 2,5-bis(ethyldisulfanyl)-l,3,4-thiadiazole (T561), benzotriazole (BTA),1-N, N-bis (2-ethylhexyl) aminomethyl-4-methyl-lh-benzotriazole (IRGAMET39) and I-IN, N-bis (2-ethylhexyl) aminomethyl] methyl ben...The 2,5-bis(ethyldisulfanyl)-l,3,4-thiadiazole (T561), benzotriazole (BTA),1-N, N-bis (2-ethylhexyl) aminomethyl-4-methyl-lh-benzotriazole (IRGAMET39) and I-IN, N-bis (2-ethylhexyl) aminomethyl] methyl benzotriazole (TT- LX) have been evaluated as corrosion inhibitors used in rolling oil for cold rolling of copper foil. The MRS-10A four-ball friction and wear tests have been carried out to compare their tribological properties, and the lubricating performance of rolling oils has been studied through rolling experiments. The oil sample containing IRGAMET 39 has the same PB value as that one containing T561, with the coefficient of friction increased by 35.6% and wear scar diameter decreased by 4%. The minimum rolling gauge has been studied after rolling lubrication, but the results show that inhibitors have no effect on it. Scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS) analyses have indicated that the inhibitor is adsorbed on the copper surface to prevent copper from being corroded easily. In addition, the LEXT OLS4000 laser confocal microscopy has been used to observe the foil surface which shows that the streaks of foil surface are clear, the scratches are shallow and the surface failure is improved effectively.展开更多
This study aims to examine and analyze the effect of corrosion wastage on the ship hull of a double hull very large crude oil carrier. To calculate the ultimate bending moment capacity, along with the neutral axis pos...This study aims to examine and analyze the effect of corrosion wastage on the ship hull of a double hull very large crude oil carrier. To calculate the ultimate bending moment capacity, along with the neutral axis position at the limit state, section modulus, and moment of inertia, the incremental-iterative method is employed. This paper also considered the residual strength checking criteria of ship hull and the ultimate stress behaviors of the representative structural elements. Then, Paik's probabilistic corrosion, which employs two levels of corrosion rate and three different assumptions of coating life time, is applied to assess the corrosion effects. The calculation results obtained through relevant analyses are also presented.展开更多
Stress corrosion cracking (SCC) behavior of P 110 tubing steel in simulated C02 injection well annulus environments was investigated through three-point bent tests, potentiodynamic polarization and EIS measurements....Stress corrosion cracking (SCC) behavior of P 110 tubing steel in simulated C02 injection well annulus environments was investigated through three-point bent tests, potentiodynamic polarization and EIS measurements. The results demonstrate that SCC of P110 tubing steel could occur in acidulous simulated environment, and the sensitivity of SCC increases with the decrease ofpH, as well as increase of sulfide concentration and total environmental pressure. Both anodic dissolution and hydrogen embrittlement make contributions to the SCC. Adequate concentration of corrosion inhibitor can inhibit the occurrence of SCC on account of the inhibition of localized anodic dissolution and cathodic hydrogen evolution.展开更多
The corrosion under insulation dominates metal loss in the case of API (American Petroleum Institute) 5L Grade B geothermal pipeline, whereas, the other possible corrosion causes, such as stress corrosion and therma...The corrosion under insulation dominates metal loss in the case of API (American Petroleum Institute) 5L Grade B geothermal pipeline, whereas, the other possible corrosion causes, such as stress corrosion and thermal cracking, did not serve a role as critical factors regarding to pipeline degradation during 26-years working operation. Actually, the header pipe diameter 32 inches and 40 inches require priority for inspection due to higher corrosion rate compared to smaller pipe diameters. By simulation method on similar heavy duty service condition in which the working pressure of 15 bars and temperature of 183 ℃, it was proved that corrosion rate will severely occur at corrosion rate more than 10 mpy in the pipe diameters of 20 inches, 32 inches and 40 inches. Further,condensation factor may contribute more significant in the case of corrosion under insulation. Practically, the metal loss at a half initial thickness requires priority for inspection, intensive maintenance or possible partial replacement.展开更多
Most fault-block reservoirs in Xinmu oilfield belong to heterogeneous sandstone in characters which has low permeability, and reservoir pollution is a common phenomenon in this area. Acidizing deplugging in oil wells ...Most fault-block reservoirs in Xinmu oilfield belong to heterogeneous sandstone in characters which has low permeability, and reservoir pollution is a common phenomenon in this area. Acidizing deplugging in oil wells has become one of the major measures to improve production efficiency in the field. A compound deplug- ging technology in high efficiency low corrosion is developed for this kind of low permeability sandstone reser- voir. On the basis of profoundly understanding of the reservoir's physical properties and sensitivity, along with comprehensive analysis of the cause for jams in oil wells, a series of experiments are carried out in order to in- vestigate the dissolution reaction among samples and deplugging inhibitor, sample dissolving speed, formation fluid compatibility, reduction of secondary pollution, etc. Considered reservoir condition in nearby wells the op- timized compositional deplugging liquid formula is selected for this reservoir. It is featured by reducing the de- plugging reaction speed, extending solution for processing radius, preventing secondary damage in dissolution processing, and removing plug pollution effectively. To implement this high efficiency low corrosion deplugging measure based on reservoir condition in the borehole and nearby wells, a relatively better result of deplugging and production increasing is achieved, which enriches the measures to increase production in Xinmu oilfield, and this method can be applied to other similar oiffields for the purpose of maintaining the crude oil production and providing assistant for increasing the production significantly.展开更多
The corrosion resistances of widely used X33CrNiMnN23-8, X50CrMnNiNbN21-9, X53CrMnNiN20-8 and X55CrMnNiN20-8 high-alloyed austenite valves steels in combustion engines have been compared. The comparison was performed ...The corrosion resistances of widely used X33CrNiMnN23-8, X50CrMnNiNbN21-9, X53CrMnNiN20-8 and X55CrMnNiN20-8 high-alloyed austenite valves steels in combustion engines have been compared. The comparison was performed on the basis of results of kinetic corrosion of the test steels in combustion gases from gasoline with 5% ethanol additive (v/v) and the combustion gases from propane-butane. The corrosion test was performed gravimetrically under thermal shock conditions by heating samples of the test steels from room temperature up to 1,173 K in exhaust gases from a combustion engine, and holding them at this temperature for 2 h and then cooling at room temperature for about 25 min. Then the same thermal shock was repeated and after every 10 to 20 such cycles the mass of the specimens was measured. This experiment simulated the working conditions of a highly thermal loaded exhaust valve in a spark ignited engine. The analysis performed shows that the corrosion resistances of X33CrNiMnN23-8 and X50CrMnNiNbN21-9 valve steels in an environment of combustion gases from propane-butane and in gases from gasoline with 5% ethanol additive (v/v) are comparable, whereas the corrosion resistance of X53CrMnNiN20-8 and X55CrMnNiN20-8 valve steels in an environment of combustion gases from propane-butane is slightly worse than in gases from gasoline with 5% ethanol additive (v/v).展开更多
A modified buffered-HF solution with NH4 F : glycerol : HF(4 : 2 : 1)is studied. With the implementation of a heating and agitating mechanism, this method is applied in a sacrificial layer etching scheme that in...A modified buffered-HF solution with NH4 F : glycerol : HF(4 : 2 : 1)is studied. With the implementation of a heating and agitating mechanism, this method is applied in a sacrificial layer etching scheme that increases the selectivity between silicon dioxide and aluminum. The etching rates of SiO2 and Al as a function of solution temperature are determined. Moreover,the effects of adding glycerol and agitating the etchant are examined and compared with this method. Finally, this method is tested on an actual device, and its efficiency is scrutinized.展开更多
基金Projects(51001079,21201129,51208333,51374151)supported by the National Natural Science Foundation of ChinaProject(201101102002)supported by the Natural Science Foundation of Shanxi Province,China+1 种基金Project(20100471586)supported by the China Postdoctoral Science FoundationProject(20091402110010)supported by the Doctoral Fund of Ministry of Education of China
文摘The corrosion fatigue behavior of epoxy-coated Mg-3Al-1Zn alloy in gear oil was investigated. The corrosion and the fracture surfaces after fatigue test were analyzed by scanning electron microscopy(SEM) and the corrosion compositions were measured by energy-dispersive spectrometry(EDS). The fatigue properties and the crack initiation mechanisms of the specimens before and after epoxy coating treatment were discussed. The results indicate that the fatigue limit after epoxy coating treatment in gear oil is higher than that of the uncoated specimens. The epoxy coating is an excellent way to prevent direct contact between the Mg-3Al-1Zn alloy and surrounding environments. The mechanical properties of the epoxy coating layer are lower than that of magnesium alloy, which is the main reason for the fatigue crack initiation on the epoxy coating layer. In addition, the gear oil lubrication could lead to the flaking off of the epoxy-coated layer.
基金financilly supported by the Research Project of China Petroleum&Chemical Corporation(112066)
文摘The effect of base oils,sulfur-containing multi-functional additives and dispersants in formulated diesel lubricants on lead corrosion was evaluated by a self-established high temperature corrosion bench test.Test lead coupons were analyzed by XPS to determine the resulting surface chemistry.The results showed a close correlation between the oxidation stability of base oil blend and the lead corrosion of formulated diesel lubricants.The zinc dialkyldithiophosphate(ZDDP)and zinc dialkyldithiocarbamate(ZDDC)have formed different protective films on lead coupon surfaces.A more or less amount of the protective film formed is the main factor affecting the degree of lead corrosion.The glassy zinc phosphates protective film formed by ZDDP is more effective than the zinc sulfides film formed by ZDDC.The interaction between dispersants and ZDDP had a significant impact on lead corrosion.
基金financially supported by the National Natural Science Foundation of China (No.51274037)the Key Science and Technology Project of China (No.2011BAE23B00)the Cooperation Program between USTB and SINOPEC (No.112116)
文摘The 2,5-bis(ethyldisulfanyl)-l,3,4-thiadiazole (T561), benzotriazole (BTA),1-N, N-bis (2-ethylhexyl) aminomethyl-4-methyl-lh-benzotriazole (IRGAMET39) and I-IN, N-bis (2-ethylhexyl) aminomethyl] methyl benzotriazole (TT- LX) have been evaluated as corrosion inhibitors used in rolling oil for cold rolling of copper foil. The MRS-10A four-ball friction and wear tests have been carried out to compare their tribological properties, and the lubricating performance of rolling oils has been studied through rolling experiments. The oil sample containing IRGAMET 39 has the same PB value as that one containing T561, with the coefficient of friction increased by 35.6% and wear scar diameter decreased by 4%. The minimum rolling gauge has been studied after rolling lubrication, but the results show that inhibitors have no effect on it. Scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS) analyses have indicated that the inhibitor is adsorbed on the copper surface to prevent copper from being corroded easily. In addition, the LEXT OLS4000 laser confocal microscopy has been used to observe the foil surface which shows that the streaks of foil surface are clear, the scratches are shallow and the surface failure is improved effectively.
文摘This study aims to examine and analyze the effect of corrosion wastage on the ship hull of a double hull very large crude oil carrier. To calculate the ultimate bending moment capacity, along with the neutral axis position at the limit state, section modulus, and moment of inertia, the incremental-iterative method is employed. This paper also considered the residual strength checking criteria of ship hull and the ultimate stress behaviors of the representative structural elements. Then, Paik's probabilistic corrosion, which employs two levels of corrosion rate and three different assumptions of coating life time, is applied to assess the corrosion effects. The calculation results obtained through relevant analyses are also presented.
基金Project(2012AA040105)supported by the High-tech Research and Development Program of ChinaProject(2014CB643300)supported by National Basic Research Program of ChinaProject(51741034)supported by National Natural Science Foundation of China
文摘Stress corrosion cracking (SCC) behavior of P 110 tubing steel in simulated C02 injection well annulus environments was investigated through three-point bent tests, potentiodynamic polarization and EIS measurements. The results demonstrate that SCC of P110 tubing steel could occur in acidulous simulated environment, and the sensitivity of SCC increases with the decrease ofpH, as well as increase of sulfide concentration and total environmental pressure. Both anodic dissolution and hydrogen embrittlement make contributions to the SCC. Adequate concentration of corrosion inhibitor can inhibit the occurrence of SCC on account of the inhibition of localized anodic dissolution and cathodic hydrogen evolution.
文摘The corrosion under insulation dominates metal loss in the case of API (American Petroleum Institute) 5L Grade B geothermal pipeline, whereas, the other possible corrosion causes, such as stress corrosion and thermal cracking, did not serve a role as critical factors regarding to pipeline degradation during 26-years working operation. Actually, the header pipe diameter 32 inches and 40 inches require priority for inspection due to higher corrosion rate compared to smaller pipe diameters. By simulation method on similar heavy duty service condition in which the working pressure of 15 bars and temperature of 183 ℃, it was proved that corrosion rate will severely occur at corrosion rate more than 10 mpy in the pipe diameters of 20 inches, 32 inches and 40 inches. Further,condensation factor may contribute more significant in the case of corrosion under insulation. Practically, the metal loss at a half initial thickness requires priority for inspection, intensive maintenance or possible partial replacement.
文摘Most fault-block reservoirs in Xinmu oilfield belong to heterogeneous sandstone in characters which has low permeability, and reservoir pollution is a common phenomenon in this area. Acidizing deplugging in oil wells has become one of the major measures to improve production efficiency in the field. A compound deplug- ging technology in high efficiency low corrosion is developed for this kind of low permeability sandstone reser- voir. On the basis of profoundly understanding of the reservoir's physical properties and sensitivity, along with comprehensive analysis of the cause for jams in oil wells, a series of experiments are carried out in order to in- vestigate the dissolution reaction among samples and deplugging inhibitor, sample dissolving speed, formation fluid compatibility, reduction of secondary pollution, etc. Considered reservoir condition in nearby wells the op- timized compositional deplugging liquid formula is selected for this reservoir. It is featured by reducing the de- plugging reaction speed, extending solution for processing radius, preventing secondary damage in dissolution processing, and removing plug pollution effectively. To implement this high efficiency low corrosion deplugging measure based on reservoir condition in the borehole and nearby wells, a relatively better result of deplugging and production increasing is achieved, which enriches the measures to increase production in Xinmu oilfield, and this method can be applied to other similar oiffields for the purpose of maintaining the crude oil production and providing assistant for increasing the production significantly.
文摘The corrosion resistances of widely used X33CrNiMnN23-8, X50CrMnNiNbN21-9, X53CrMnNiN20-8 and X55CrMnNiN20-8 high-alloyed austenite valves steels in combustion engines have been compared. The comparison was performed on the basis of results of kinetic corrosion of the test steels in combustion gases from gasoline with 5% ethanol additive (v/v) and the combustion gases from propane-butane. The corrosion test was performed gravimetrically under thermal shock conditions by heating samples of the test steels from room temperature up to 1,173 K in exhaust gases from a combustion engine, and holding them at this temperature for 2 h and then cooling at room temperature for about 25 min. Then the same thermal shock was repeated and after every 10 to 20 such cycles the mass of the specimens was measured. This experiment simulated the working conditions of a highly thermal loaded exhaust valve in a spark ignited engine. The analysis performed shows that the corrosion resistances of X33CrNiMnN23-8 and X50CrMnNiNbN21-9 valve steels in an environment of combustion gases from propane-butane and in gases from gasoline with 5% ethanol additive (v/v) are comparable, whereas the corrosion resistance of X53CrMnNiN20-8 and X55CrMnNiN20-8 valve steels in an environment of combustion gases from propane-butane is slightly worse than in gases from gasoline with 5% ethanol additive (v/v).
基金the National Natural Science Foundation of China(No.50575001)~~
文摘A modified buffered-HF solution with NH4 F : glycerol : HF(4 : 2 : 1)is studied. With the implementation of a heating and agitating mechanism, this method is applied in a sacrificial layer etching scheme that increases the selectivity between silicon dioxide and aluminum. The etching rates of SiO2 and Al as a function of solution temperature are determined. Moreover,the effects of adding glycerol and agitating the etchant are examined and compared with this method. Finally, this method is tested on an actual device, and its efficiency is scrutinized.