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基于流热固多物理场耦合的电主轴热误差建模研究
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作者 孙玉山 陈光胜 王豪硕 《建模与仿真》 2024年第2期1236-1246,共11页
针对电主轴热误差仿真建模中忽略冷却液自身的温度变化对冷却效果的影响,导致预测精度不准确的问题。建立流–热–固多物理场耦合有限元模型,在热–结构耦合模型中引入流体域,通过流–固交界面将冷却液的温度场作为热分析中螺旋冷却管... 针对电主轴热误差仿真建模中忽略冷却液自身的温度变化对冷却效果的影响,导致预测精度不准确的问题。建立流–热–固多物理场耦合有限元模型,在热–结构耦合模型中引入流体域,通过流–固交界面将冷却液的温度场作为热分析中螺旋冷却管道的精确热边界条件、压力场作为结构分析中的力约束,更为真实地反映冷却液的实际换热能力和螺旋冷却管道的实际受力情况。采用基于热流密度的载荷施加方式与流–热–固多物理场耦合方法相结合的ANSYS仿真模型,仿真结果表明电主轴最大轴向热变形为51 μm,与实验测得的值相比,残差在5.2 μm左右。可以有效地实现高速电主轴热误差预测。 展开更多
关键词 电主轴 误差 流–热–固耦合 密度 ANSYS
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Effect of working parameters on performance characteristics of hydrostatic turntable by using FSI-thermal model 被引量:3
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作者 HU Jun-ping LIU Cheng-pei 《Journal of Central South University》 SCIE EI CAS CSCD 2018年第11期2589-2600,共12页
Effects of working parameters on performance characteristics of hydrostatic turntable are researched by applying the fluid-structure-thermal coupled model.Fluid-structure interaction(FSI)technique and computational fl... Effects of working parameters on performance characteristics of hydrostatic turntable are researched by applying the fluid-structure-thermal coupled model.Fluid-structure interaction(FSI)technique and computational fluid dynamics(CFD)method are both employed by this new model,and thermal effects are also considered.Hydrostatic turntable systems with a series of oil supply pressures,various oil recess depth and several surface roughness parameters are studied.Performance parameters,such as turntable displacement,system flow rate,temperature rise of lubrication,stiffness and damping coefficients,are derived from different working parameters(rotational speed of turntable and exerted external load)of the hydrostatic turntable.Numerical results obtained from this FSI-thermal model are presented and discussed,and theoretical predictions are in good agreement with the experimental data.Therefore,this developed model is a very useful tool for studying hydrostatic turntables.The calculation results show that in order to obtain better performance,a rational selection of the design parameters is essential. 展开更多
关键词 hydrostatic turntable working parameters performance characteristics FSI-thermal coupled model
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Cast-rolling force model in solid-liquid cast-rolling bonding(SLCRB) process for fabricating bimetal clad strips 被引量:7
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作者 Jun-peng ZHANG Hua-gui HUANG +2 位作者 Ri-dong ZHAO Miao FENG Kai MENG 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2021年第3期626-635,共10页
Based on twin-roll casting, a cast-rolling force model was proposed to predict the rolling force in the bimetal solid-liquid cast-rolling bonding(SLCRB) process. The solid-liquid bonding zone was assumed to be below t... Based on twin-roll casting, a cast-rolling force model was proposed to predict the rolling force in the bimetal solid-liquid cast-rolling bonding(SLCRB) process. The solid-liquid bonding zone was assumed to be below the kiss point(KP). The deformation resistance of the liquid zone was ignored. Then, the calculation model was derived. A 2D thermal-flow coupled simulation was established to provide a basis for the parameters in the model, and then the rolling forces of the Cu/Al clad strip at different rolling speeds were calculated. Meanwhile, through measurement experiments, the accuracy of the model was verified. The influence of the rolling speed, the substrate strip thickness, and the material on the rolling force was obtained. The results indicate that the rolling force decreases with the increase of the rolling speed and increases with the increase of the thickness and thermal conductivity of the substrate strip. The rolling force is closely related to the KP height. Therefore, the formulation of reasonable process parameters to control the KP height is of great significance to the stability of cast-rolling forming. 展开更多
关键词 bimetal clad strip solid−liquid cast-rolling bonding rolling force calculation model kiss point thermal−flow coupled simulation
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