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具有沟槽微织构的超硬材料刀具切削仿真与实验研究 被引量:9
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作者 徐明刚 宋恩禹 +2 位作者 张海旭 程曦 吴志伟 《表面技术》 EI CAS CSCD 北大核心 2021年第2期363-370,共8页
目的探究微织构置入切削刀具表面对切削性能产生的影响。方法在具有沟槽微织构的超硬材料刀具上,设计了切削仿真与实验。基于流体动压射流和流体二次润滑,以J-C准则作为车削的本构关系,采用ABAQUS进行仿真。在相同条件下,对有无沟槽微... 目的探究微织构置入切削刀具表面对切削性能产生的影响。方法在具有沟槽微织构的超硬材料刀具上,设计了切削仿真与实验。基于流体动压射流和流体二次润滑,以J-C准则作为车削的本构关系,采用ABAQUS进行仿真。在相同条件下,对有无沟槽微织构的超硬材料刀具进行了三维切削Al6061模拟,并结合刀具应力和前刀面切削温度,对切削性能进行了分析。采用飞秒激光工艺制备了新型沟槽微织构超硬材料车刀,并在CA6136车床上进行单因素切削实验。结果刀具在置入沟槽微织构后,不仅降低了摩擦副间的接触面积,而且在切削液的双重作用下,瞬时高温现象也得到了缓解。在干切削条件下,沟槽微织构刀具的前刀面不具有较好的减磨抗粘能力,刀具磨损较快。在切削液润滑、流体动压射流现象和沟槽微织构共同作用下,刀具的摩擦磨损状况得到很大改善,使用寿命得到延长。结论综合切削仿真与实验结果可知,微织构置入切削刀具表面能够提升刀具切削性能并缓解刀具磨损情况。 展开更多
关键词 沟槽微织构 切削刀具 超硬材料 切削仿真 飞秒激光工艺 流体动压射流
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Research on Mechanism of Airshooting 被引量:2
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作者 邵鹏 程玉生 《Journal of China University of Mining and Technology》 2001年第1期51-55,共5页
The composition and ultimate principle of airshooting experimental system were expounded, and the mechanism of airshooting was emphatically discussed on the basis of experiments. The results indicate that the fracture... The composition and ultimate principle of airshooting experimental system were expounded, and the mechanism of airshooting was emphatically discussed on the basis of experiments. The results indicate that the fracture of medium under airshooting resultes from both shock action of air spray and quasi static dilatation of high pressure air. The action of air spray leads to the initial fracture of the wall of borehole and arouses stress wave to propagate in the medium. The quasi static dilatation of high pressure air results in the propagation of initial fractures and produces shear fracture in the medium along the free boundary. Along the direction of minimum burden, the superposition of quasi static and dynamic stress fields can prompt the propagation of cracks. The superposition of the reflected wave, which comes from multiple free surfaces, will result in the fracture of medium also if multiple free boundaries exist. 展开更多
关键词 mechanism of airshooting stress wave air spray high pressure air
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