Thin copper sheets as marker material were embedded into weld path of 2024 aluminium alloy plates and their final position after friction stir welding was examined by metallographic techniques. Referring to the visual...Thin copper sheets as marker material were embedded into weld path of 2024 aluminium alloy plates and their final position after friction stir welding was examined by metallographic techniques. Referring to the visualized material flow patterns, a three-dimensional model was developed to conduct the numerical simulation of the temperature profile and plastic material flow in friction stir welding. The calculated velocity contour of plastic flow in close proximity of the tool is generally consistent with the visualized results. As the tool rotation speed increases at a constant tool travel speed, the material flow near the pin gets stronger. The predicted shape and size of the weld nugget zone match with the experimentally measured ones.展开更多
Friction stir welding provides better retention of ductility and plasticity in comparison to fusion welding and it increases the stability against cracking.This study aims to enhance both the ductility and strength of...Friction stir welding provides better retention of ductility and plasticity in comparison to fusion welding and it increases the stability against cracking.This study aims to enhance both the ductility and strength of the welded joints.Tool profile was found to play an important role in retaining ductility,understanding the metal flow behavior and determining the fracture initiating point.The microstructure of different regions in the onion ring was inferred to correlate the strength with the metal flow pattern.The onion ring pattern strengthened the weld nugget.Shoulder and taper threaded profile tool resulted in superior mechanical properties.Microhardness results confirmed that the fracture runs through low hardness areas such as heat affected zone and thermo-mechanically affected zone.The scanning electron microscopic images revealed elongated grains and dimples,justifying ductile mode of fracture.展开更多
Material flow and phase transformation were studied at the interface of dissimilar joint between Al 6013 and Mg, produced by stir friction welding （FSW） experiments. Defect-free weld was obtained when aluminum and m...Material flow and phase transformation were studied at the interface of dissimilar joint between Al 6013 and Mg, produced by stir friction welding （FSW） experiments. Defect-free weld was obtained when aluminum and magnesium were placed in the advancing side and retreating side respectively and the tool was placed 1 mm off the weld centerline into the aluminum side. In order to understand the material flow during FSW, steel shots were implanted as indexes into the welding path. After welding, using X-ray images, secondary positions of the steel shots were evaluated. It was revealed that steel shots implanted in advancing side were penetrated from the advancing side into the retreating side, whereas the shots implanted in the retreating side remained in the retreating side, without penetrating into the advancing side. The welded specimens were also heat treated. The effects of heat treatment on the mechanical properties of the welds and the formation of new intermetallic layers were investigated. Two intermetallic compounds, Al3Mg2 and Al12Mg17, were formed sequentially at Al6013/Mg interface.展开更多
基金Project (GZ583) supported by the Sino-German Center for Science Promotion
文摘Thin copper sheets as marker material were embedded into weld path of 2024 aluminium alloy plates and their final position after friction stir welding was examined by metallographic techniques. Referring to the visualized material flow patterns, a three-dimensional model was developed to conduct the numerical simulation of the temperature profile and plastic material flow in friction stir welding. The calculated velocity contour of plastic flow in close proximity of the tool is generally consistent with the visualized results. As the tool rotation speed increases at a constant tool travel speed, the material flow near the pin gets stronger. The predicted shape and size of the weld nugget zone match with the experimentally measured ones.
基金Project(ISRO/RES/3/683/15-16 dt 07.08.2015)supported by Indian Space Research Organization
文摘Friction stir welding provides better retention of ductility and plasticity in comparison to fusion welding and it increases the stability against cracking.This study aims to enhance both the ductility and strength of the welded joints.Tool profile was found to play an important role in retaining ductility,understanding the metal flow behavior and determining the fracture initiating point.The microstructure of different regions in the onion ring was inferred to correlate the strength with the metal flow pattern.The onion ring pattern strengthened the weld nugget.Shoulder and taper threaded profile tool resulted in superior mechanical properties.Microhardness results confirmed that the fracture runs through low hardness areas such as heat affected zone and thermo-mechanically affected zone.The scanning electron microscopic images revealed elongated grains and dimples,justifying ductile mode of fracture.
文摘Material flow and phase transformation were studied at the interface of dissimilar joint between Al 6013 and Mg, produced by stir friction welding （FSW） experiments. Defect-free weld was obtained when aluminum and magnesium were placed in the advancing side and retreating side respectively and the tool was placed 1 mm off the weld centerline into the aluminum side. In order to understand the material flow during FSW, steel shots were implanted as indexes into the welding path. After welding, using X-ray images, secondary positions of the steel shots were evaluated. It was revealed that steel shots implanted in advancing side were penetrated from the advancing side into the retreating side, whereas the shots implanted in the retreating side remained in the retreating side, without penetrating into the advancing side. The welded specimens were also heat treated. The effects of heat treatment on the mechanical properties of the welds and the formation of new intermetallic layers were investigated. Two intermetallic compounds, Al3Mg2 and Al12Mg17, were formed sequentially at Al6013/Mg interface.
